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ASTM A789 / ASTM A790

ASTM A789 / ASTM A790 Duplex & Super Duplex Welded Tubes

Built for extreme environments: high pressure, high chloride, high corrosion.

Duplex (22% Cr) and Super Duplex (25% Cr) stainless steels are the workhorses of modern offshore, subsea, desalination, chemical and power industries.

These materials combine the best of two worlds:

  • Austenitic stainless steel → excellent corrosion resistance
  • Ferritic stainless steel → higher strength, better SCC resistance

Result:

  • Twice the strength of 304 / 316
  • Superior corrosion resistance in seawater & chlorides
  • High-pressure durability without heavy wall thickness

For engineering teams designing pipelines, risers, manifolds and corrosion-critical components, ASTM A789 / A790 duplex tubes offer unmatched dependability.

Table of Contents

What Are Duplex & Super Duplex Welded Tubes?

These are welded stainless-steel tubes manufactured from duplex alloys that contain a balanced austenite–ferrite microstructure.

They provide:

  • High mechanical strength
  • Extreme chloride stress corrosion cracking (SCC) resistance
  • Outstanding pitting resistance (PREN > 40 for Super Duplex)
  • Long service life in aggressive media

Duplex Grades

  • UNS S31803 — 22% Cr, standard duplex
  • UNS S32205 — improved chemistry, higher strength
  • UNS S32304 — lean duplex, cost-effective corrosion resistance

Super Duplex Grades

  • UNS S32750 (2507) — high strength + PREN 42–45
  • UNS S32760 (Zeron 100) — premium alloy with W addition, highest corrosion resistance

These materials outperform 316 / 317 stainless steel in nearly all severe environments.

Why Duplex / Super Duplex Instead of 316 Stainless Steel?

1. 2X Mechanical Strength

Duplex alloys deliver 2× the yield strength of 316, enabling:

  • Lower wall thickness
  • Lower weight
  • Lower cost for the same pressure rating

2. Extreme Resistance to Chlorides

Alloy PREN
316L ~25
Duplex 2205 ~35
Super Duplex 2507 >40–45

Higher PREN = higher pitting & crevice corrosion resistance.

3. Excellent SCC Resistance

  • Seawater
  • Chlorinated industrial water
  • High-pressure brine
  • Sour gas (Hâ‚‚S) environments

4. Superior Life-Cycle Cost

Although duplex and super duplex alloys cost more upfront, their lifespan and performance drastically reduce maintenance cost.

Difference Between ASTM A789 & ASTM A790

Standard Covers Use Case
ASTM A789 Seamless & welded duplex tubes Heat exchangers, condensers, instrumentation
ASTM A790 Seamless & welded duplex pipe Process piping, offshore risers, manifolds

Both standards cover Duplex & Super Duplex materials but differ in dimensional & mechanical requirements.

Where Duplex & Super Duplex Tubes Are Used — Key Industries

  • Oil & Gas (Onshore & Offshore)
  • Desalination plants
  • Chemical & petrochemical plants
  • Power & energy
  • Marine engineering
  • Pulp & paper

Applications include subsea manifolds, offshore platform piping, umbilicals, chemical injection lines, firewater systems, RO brine lines, condensers, and seawater cooling systems.

Size Range, OD / WT Chart & Dimension Capabilities

OD (mm) WT (mm) Typical Applications
6 – 19.05 0.8 – 2.0 Instrumentation & chemical injection
19.05 – 38.1 1.0 – 3.0 Heat exchangers
38.1 – 60.3 2.0 – 5.0 Process piping
60.3 – 114.3 3.0 – 8.0 Offshore manifolds
114.3 – 168.3 4.0 – 10.0 High-pressure brine lines

Lengths: Standard 6m / 12m · Custom cut-to-length as per project isometric.

Testing & Inspection (Project / EPC Grade)

  • Hydrostatic test
  • Eddy current / NDT
  • Flattening & flaring
  • Dimensional & visual inspection
  • PMI (Positive Material Identification)
  • Impact testing down to –46°C
  • Ferrite content measurement
  • Ultrasonic & radiographic testing
  • Pitting & crevice corrosion tests

Packaging, Supply & Export Readiness

  • Plastic end caps
  • VCI wrapping
  • Bundle strapping
  • Heat-treated wooden crates for export
  • EN 10204 3.1 / 3.2 documentation
  • Third-party inspection: DNV, BV, LR, TUV

Contact INOX STEEL INDIA — Duplex & Super Duplex Specialists

Duplex offers ~2× strength and far superior chloride SCC resistance, reducing wall thickness and lifecycle cost.

For very high chloride, high-pressure, subsea, or desalination environments where PREN >40 is required.

Yes—when welded with controlled heat input and tested. INOX supplies project-approved welded tubes with NDT.

Yes—DNV, BV, LR, TUV inspections available.