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Air Heater Tubes

ASTM A213 / A209 Air Heater Tubes – Manufacturer & Exporter in India

Seamless Tubes for Boiler Air-Preheaters (APH), Heat Recovery Units & Power Plant Air Systems
Inox Steel India

Inox Steel India is a trusted manufacturer and global supplier of Air Heater Tubes complying with ASTM A213 and ASTM A209.

These tubes are specially designed for air preheaters (APH), economizer units, regenerative heaters, and heat recovery systems in thermal power plants, boilers, refineries, and industrial process heating systems.

Air heater tubes operate under harsh service conditions:

  • High-temperature flue gas
  • Abrasive particulates (coal dust, ash)
  • Corrosive combustion gases
  • Continuous thermal cycling
  • High oxidation & scaling rate
  • Soot blower erosion

For this reason, materials used must offer high-temperature strength, oxidation resistance, abrasion resistance, and long lifecycle.

Our tubes are manufactured as:

  • Cold Drawn Seamless (CDS)
  • Hot-Finished Seamless (HFS)
  • Fin Tubes (integral/externally finned, on request)

And supplied with heat treatment like:

  • Normalizing
  • Stress-relieving
  • Solution annealing
  • Tempering

Table of Contents

Understanding Air Heater Tube Standards

Air heater tubes must withstand hot air, flue gas, coal/ash particles, acidic condensates, and continuous thermal cycling.

ASTM A209 & ASTM A213 are the preferred global standards for this service.

ASTM A209 – Carbon-Molybdenum Steel Tubes (C-Mo Tubes)

Designed for:

  • High-temperature steam & air systems
  • Good resistance to oxidation
  • High tensile strength

Common grades:

  • A209 Grade T1
  • A209 Grade T1a

These are widely used in APH lower-temperature zones and coal-fired boilers.

ASTM A213 – Alloy & Stainless Steel Tubes

Designed for:

  • High-temperature corrosion resistance
  • Oxidation & scaling resistance
  • Abrasion resistance against soot blasting

Common grades:

  • T11 / T22
  • T91 / T92
  • TP304H / TP347H

A213 grades are preferred in aggressive flue gas zones, upper sections, and where long-term oxidation resistance is required.

Where Air Heater Tubes Are Used

  • Boiler Air Preheaters (APH)
  • Regenerative air heaters
  • Tubular air preheaters
  • Waste heat recovery units
  • Flue gas heat exchangers
  • Hot air recirculation systems
  • Steam generator air heating

Industrial Usage

  • Thermal power plants
  • Refineries
  • Petrochemical plants
  • Steel plants
  • Cement plants
  • Chemical heaters
  • Boilers & process heaters

Manufacturing Process — Air Heater Tubes

1. Seamless Tube Formation (CDS / HFS)
High structural integrity for fluctuating temperatures.

2. Heat Treatment
Normalized · Normalized & tempered · Solution annealed

3. OD/ID Finishing & Straightening
Ensures uniform airflow and minimal pressure drop.

4. Surface Conditioning
Anti-corrosion oil · Paint-coated (optional) · Finned options

5. NDT Testing
Eddy current, ultrasonic, hydrotest for leak-free performance.

Applications by Grade / Temperature Zone / Industry

ASTM A209 (C-Mo Alloy Tubes)

Grade Temperature Application Industry
T1 / T1a Medium Tubular air preheater coils Thermal Power
T1 / T1a Medium APH cold-end & mid zones Biomass Boilers
T1 / T1a Medium Steam-to-air heat exchangers Sugar Mills
T1 / T1a Medium Hot gas recirculation Cement Plants

ASTM A213 Ferritic Alloy Steel

Grade Temperature Application Industry
T11 / T22 High APH hot-end Thermal Power
T11 / T22 High Flue gas heat exchangers Petrochemical
T11 / T22 High Soot blower-exposed tubes Steel Plants
T11 / T22 High Regenerative air heater sections Boilers

Dimensional Range

  • Outside Diameter (OD): 25 mm – 120 mm
  • Wall Thickness: 2 mm – 12 mm
  • Length: 6M · 12M · Custom cut
  • Finish: Black, varnish coated, anti-corrosion oiled
  • Tube Type: Seamless, hot-finished, cold drawn

Indicative Price Range — 2025

Standard Grade Price (INR/kg) Price (USD/kg) Typical Use
ASTM A209 T1 / T1a ₹110 – ₹165 $1.40 – $2.20 Mid APH zones
ASTM A213 T11 / T22 ₹135 – ₹195 $1.70 – $2.60 Hot-end tubes
ASTM A213 T91 / T92 ₹180 – ₹300 $2.20 – $3.90 Supercritical APH
ASTM A213 TP304H / TP347H ₹280 – ₹550 $3.50 – $7.00 Corrosion zones

Testing & Quality Assurance

  • Tensile, yield & hardness tests
  • Eddy current, UT & hydrostatic tests
  • Creep & stress rupture tests
  • Oxidation & corrosion resistance tests
  • EN 10204 3.1 / 3.2 certification

Call to Action — Get a Quick Technical & Commercial Quote

A209: Carbon-molybdenum tubes → medium temperature resistance

A213: Alloy/SS tubes → high & very high temperature + corrosion resistance

T11, T22, T91, T92 depending on the operating temperature and boiler type.

Yes — integral & external fin tubes available on request.

Yes — designed for ash, soot, abrasion, and corrosive gases.

Yes — SGS, TUV, BV, DNV, and Intertek approved.