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Welded Tubes

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What Are Welded Tubes — And Why They Matter

Welded Tubes are widely used across industries requiring precision, uniformity, surface finish, and cost-effective performance. Manufactured by forming steel strips or coils into tubular shapes and welding the seam using ERW, EFW, TIG, or orbital welding methods, welded tubes offer consistent dimensional control, excellent surface finish, and excellent corrosion resistance depending on material grade.

Unlike seamless tubes, welded tubes provide:

  • Superior surface finish (BA / EP available)
  • Tighter dimensional tolerance for OD/Wall
  • More cost-efficient production
  • Availability in thin wall and large lengths
  • Perfect suitability for heat exchangers, pharma, food, HVAC & instrumentation

This is why welded tubes are extensively used in heat exchangers, condensers, dairy equipment, pharmaceutical systems, decorative architecture, instrumentation, exhaust systems, and structural applications.

How Welded Tubes Are Manufactured

Welded tubes are manufactured using the following processes:

ERW (Electric Resistance Welded Tubes)

Produced by cold-forming and welding with resistive heat.

Advantages:

  • High production speed
  • Smooth inner weld
  • Ideal for automotive, HVAC & structural industries

EFW (Electric Fusion Welded Tubes)

Fusion welding with filler metal, suitable for SS and high-alloy grades.

Benefits:

  • Excellent corrosion resistance
  • Stable at high temperatures
  • Suitable for heat exchangers & chemical processing

TIG / Orbital Welded Tubes

Used for thin-wall SS pharma & sanitary tubes. Orbital welding provides:

  • Perfect bead accuracy
  • Zero contamination
  • 100% hygienic welding
  • Widely used in food, beverage & biotech systems

Spiral Welded Tubes

Formed by spirally rolling steel strips for large-diameter, light-pressure applications.

Fabricated Welded Tubes

Custom-manufactured tubes for specific shapes, non-standard diameters and engineered components.

Why Inox Steel India

Inox Steel India stands among India’s top Welded Tubes manufacturers, suppliers, and exporters.

With over a decade of experience and multi-material capability — from Stainless Steel to Carbon, Alloy, Duplex, and Nickel Alloys with Product Pipes, Tubes, Bars we serve the world’s most demanding industries with trust, traceability, and timely delivery.

Welded Tubes Vs Seamless Tubes — The Real Difference

FeatureWelded TubesSeamless Tubes
CostLowerHigher
Surface FinishExcellent (BA/EP/TIG)Very good (requires polishing)
ToleranceVery preciseHigh, but less than welded
ApplicationsPharma, decorative, exchangers, HVACBoilers, hydraulics, high pressure
Weld SeamYes (smooth or ground)No
Thin Wall CapabilityExcellentLimited

👉 Conclusion:
Welded tubes = best for precision, aesthetic, cleanroom, sanitary, heat exchanger, and structural applications.
Seamless tubes = best for pressure & high temperature.

Welded Tube Sizes, Finishes & Specifications

We supply:

  • OD: 6 mm to 508 mm
  • Wall Thickness: 0.5 mm to 6 mm
  • Lengths: 3 m, 6 m, 12 m, & custom

Finishes: Annealed, Pickled, BA, Electropolished (EP), Mechanical Polish

Standards Covered:

  • ASTM A249 / SA249 – Boiler, heat exchanger stainless tubes
  • ASTM A269 / SA269 – SS general service & instrumentation tubes
  • ASTM A270 / SA270 – Sanitary & pharma tubes
  • ASTM A554 – Decorative & structural SS tubes
  • ASTM A789 / A790 – Duplex & super duplex tubes
  • ASTM B515 / B516 / B626 – Nickel alloy welded tubes
  • ASTM B338 / B862 – Titanium welded tubes
  • EN 10217-7 – Welded SS pressure tubes
  • DIN 17457 – Welded stainless tubes

IS / BS Standards – Structural & automotive tubes

Product Type by Material

Carbon Steel Welded Tubes

(ERW / EN / IS / BS Grades)

Carbon Steel Welded Tubes provide cost-effective performance for HVAC, automotive, mechanical engineering, structural applications, and moderate pressure systems.

Grades:

A178 • A179 • IS 3074 • IS 4923 (structural tubes) • BS 3059 Part 1 / Part 2

Advantages:

  • High machinability
  • Economical for mass manufacturing
  • Ideal for automotive & structural use

Applications:

Automotive components • HVAC coils • Mechanical parts • Furniture tubes

Alloy Steel Welded Tubes

(ASTM A213 / A209 / A691)

Used in medium–high temperature environments where strength and creep resistance are important.

Common Grades:

T5 • T9 • T11 • T22 • T91

Applications:

Air heater tubes • Heat exchangers • Chemical processing • Power plant systems

Nickel Alloy Welded Tubes

(ASTM B515 / B516 / B626)

Nickel-based welded tubes are used in severe corrosion & high-temperature applications.

Grades:

Inconel 600/625 • Incoloy 800/825 • Monel 400 • Hastelloy C22/C276

Why Nickel Welded Tubes:

  • Highest corrosion resistance
  • Suitable for seawater & acidic solutions
  • Perfect for heat exchanger & condenser duty

Duplex & Super Duplex Welded Tubes

(A789 / A790)

Duplex microstructure ensures high strength + chloride resistance, perfect for desalination & offshore systems.

Grades:

S31803 • S32205 • S32750 • S32760

Applications:

Seawater cooling systems • Heat exchangers • Platforms • Marine pipelines

Copper / Brass / Copper-Nickel Welded Tubes

Used where thermal conductivity & corrosion protection are required.

Grades:

Cu-Ni 90/10 • Cu-Ni 70/30 • Admiralty Brass • Aluminium Brass

Applications:

Condenser & chiller tubes • HVAC systems • Marine cooling • Water-cooled exchangers

Titanium Welded Tubes (ASTM B338 / B862)

Titanium offers unmatched corrosion resistance for extreme chemical environments.

Applications:

Nuclear systems • Chemical heaters • Desalination • Heat exchangers

Standards & Specifications For Welded Tubes

Standard CodeDescription / Material ScopeCommon Grades Supplied
ASTM A249 / SA249SS Heat Exchanger Tubes304/316
ASTM A269 / SA269SS Instrumentation Tubes304/316
ASTM A270 / SA270Sanitary & Pharma Tubes304/316L/321
ASTM A554Decorative & Structural SS Tubes201/304/316
ASTM A789 / A790Duplex Welded TubesS31803/S32205
ASTM B515 / B516 / B626Nickel Alloy Welded TubesInconel/Monel/Hastelloy
ASTM B338 / B862Titanium Welded TubesGrade 2/Grade 5
EN 10217-7Welded Stainless Tubes304/316
DIN 17457Welded Precision TubesVarious SS grades
IS / BS StandardsStructural & Automotive TubesMS/CS Grades

Tube-Type Performance

Heat Exchanger Tubes (A249 / A269)

  • High weld integrity
  • Excellent heat transfer
  • Available in U-bend & custom lengths

Condenser Tubes

  • Copper alloys or SS
  • Superior resistance to pitting & scaling

Sanitary & Pharma Tubes (A270 / EP Finish)

  • Orbital welded
  • Smooth weld bead
  • BA/EP finishes for hygienic systems

 Instrumentation Tubes

  • Tight tolerance
  • BA/EP for contamination-free flow
  • Suitable for chemical/fuel lines

Decorative & Architectural Tubes (A554)

  • Mirror polish or brush finish
  • Used for frames, railings, façades

Structural Welded Tubes

  • Higher rigidity
  • Available in round, square, rectangular

HVAC & Chiller Tubes

  • Thermal application oriented
  • Used in coil assemblies

Automotive Tubes

  • Exhaust tubing, chassis parts
  • Lightweight and high strength

Industry Uses of Welded Tubes

Welded Tubes are used in industries where surface finish, corrosion resistance, uniformity, and fabrication ease are critical:

Talk to our experts for technical support, pricing, and bulk orders.

Get your Welded Tubes quotation within 24 hours.

Welded Tube Price Per Kg – India vs Global

Welded Tube prices vary depending on material, OD, wall thickness, finish (BA/EP/Mechanical Polish) and welding method (ERW / TIG / Orbital / EFW).

Material / TypeOD RangeApprox. Price (₹/kg)Approx. Price (USD/kg)
SS Welded Tubes (A249 / A269 / A270)6–101 mm₹220 – ₹600$2.7 – $7.2
Decorative SS Tubes (A554)12–152 mm₹190 – ₹400$2.4 – $5.0
Carbon Steel Welded Tubes12–120 mm₹70 – ₹130$0.85 – $1.60
Duplex / Super Duplex Welded Tubes6–60 mm₹450 – ₹1000$5.5 – $12.5
Nickel Alloy Welded Tubes6–50 mm₹1500 – ₹3600$18 – $45
Copper / Brass / Copper-Nickel Tubes6–80 mm₹500 – ₹1200$6.0 – $14.5
Titanium Welded Tubes6–50 mm₹1500 – ₹2800$18 – $34

Bulk project orders receive discounted rates with CIF/FOB quotations.

Application & Industry Mapping

Tube Type / ApplicationRelevant StandardsUsed For
Heat Exchanger TubesA249 / A269Heat transfer bundles, U-bend exchangers
Condenser TubesA249 / Cu-Ni / BrassCooling water systems, HVAC coils
Sanitary & Pharma TubesA270 / BA / EPFood, dairy, beverage & biotech plants
Instrumentation TubesA269 / A632Dosing, control & chemical lines
Decorative / Architectural TubesA554Railings, frames, facades
Structural TubesIS / EN GradesLight structures, frames & supports
HVAC & Chiller TubesSS / Cu / Cu-NiThermal systems & refrigeration
Automotive TubesERW / SSExhausts, chassis & components
Electropolished TubesEP FinishPharma, semiconductor & cleanrooms
Bright Annealed TubesBA FinishPrecision flow & contamination-free systems

Global Export Destinations for Welded Tubes

We export Welded Tubes across demanding global markets requiring precise tolerances and hygienic finishes.

  1. GCC & Middle East: UAE • Saudi Arabia • Qatar • Oman • Bahrain • Kuwait
  2. Africa: South Africa • Egypt • Kenya • Tanzania • Nigeria
  3. Europe: Italy • Germany • France • Spain • Poland
  4. Americas: USA • Brazil • Canada • Mexico
  5. Asia Pacific: Singapore • Malaysia • Indonesia • South Korea • Australia

All exports include EN 10204 3.1/3.2 MTC, customized packaging, and third-party inspections.

Testing & Documentation Support

Welded Tubes undergo strict QA/QC processes, including:

  1. EN 10204 3.1 / 3.2 Mill Test Certificates
  2. Weld seam radiography / visual inspection
  3. Eddy Current Test (ECT)
  4. Hydrostatic Test
  5. Mechanical & Chemical Analysis
  6. IGC Test for stainless steel grades
  7. Surface Roughness Test (for BA/EP tubes)
  8. PMI Testing (for SS, Duplex, Nickel, Titanium)
  9. Tensile / Hardness / Flattening Tests
  10. Orbital Weld Bead Inspection

TPI from SGS, TÜV, DNV, Lloyds, BV is available.

Why Choose Us for Welded Tubes

  1. Full range: ERW | EFW | TIG/Orbital | Spiral | Fabricated Tubes
  2. Materials: SS, CS, Alloy, Duplex, Nickel, Cu-Ni, Titanium
  3. Largest stock of Heat Exchanger, Condenser, Pharma, Instrumentation Tubes
  4. BA & EP finishes for pharmaceutical & cleanroom requirements
  5. Precise OD/ID tolerances for instrumentation
  6. Direct sourcing from approved mills worldwide
  7. Custom lengths, U-bends, fin tubes, and fabrication-ready supply
  8. Complete documentation & TPI support
  9. Fastest delivery across India + Global shipping

We support EPC contractors, OEMs, dairy/pharma processors, automotive companies, HVAC system integrators, and fabrication industries.

How to Order or Request a Quote

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

info@inoxsteelindia.com

Phone

+91 9820920268

FAQs

ERW, EFW, TIG/Orbital Welded, Spiral Welded, and Fabricated Tubes.

A249, A269, A270, A554, A789, A790, B515, B516, B626, B338, EN 10217-7, DIN 17457.

Annealed, Pickled, BA (Bright Annealed), EP (Electropolished), Mechanical Polish.

Heat exchangers, condensers, dairy & pharma systems, architectural structures, HVAC, automotive, instrumentation.

TIG/Orbital welded SS tubes handle hygienic service; pressure ratings depend on material & standard.

Yes — EP/BA tubes are supplied for pharma, biotech & semiconductor applications.

Yes — to GCC, Africa, Europe, Americas & Asia-Pacific.