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Hex Bars

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What Are Hex Bars — And Why They Matter

Hex Bars (Hexagonal Bars) are precision-engineered metal bars with a six-sided cross-section, widely used in fasteners, bolts, nuts, valves, fittings, precision machining, aerospace, and marine engineering. Their geometry allows for easy gripping, superior torque transfer, and dimensional stability.

Hex Bars are produced in stainless steel, carbon steel, alloy steel, tool steel, duplex, nickel alloys, copper alloys, and titanium—each selected based on strength, corrosion resistance, machinability, and end-use application.

Compared to round and square bars, hex bars offer:

  • Ideal shape for bolt manufacturing
  • Better rotational torque transfer
  • Excellent machinability on CNC
  • Higher precision for fittings & connectors
  • Lightweight strength for aerospace hardware

Hex bars are crucial for industries requiring high-strength fasteners, threaded components, hydraulic fittings, high-pressure valves, and precision-engineered parts.

How Hex Bars Are Manufactured

Hex Bars are produced through multiple metallurgical processes depending on the end-use:

Hot Rolled Hex Bars (HR)

  • Produced from rolled billets
  • Higher strength but scaled finish
  • Common for forging & structural usage

Bright Hex Bars (Cold Drawn / Cold Finished)

  • Tight tolerances
  • Smooth surface
  • Best for fastener and CNC machining applications

Forged Hex Bars

  • Forged from ingots/billets for premium strength
  • Superior fatigue and impact resistance

Polished Hex Bars

  • Enhanced surface finish
  • Used for decorative or precision-ready application

Custom Cut Lengths

  • Ideal for OEMs producing bolts, nuts, valve components, and fittings
  • Reduces machining time & material waste

Why Inox Steel India

Inox Steel India stands among India’s top Hex Bars manufacturers, suppliers, and exporters.

With over a decade of experience and multi-material capability — from Stainless Steel to Carbon, Alloy, Duplex, and Nickel Alloys with Product Pipes, Tubes, Bars we serve the world’s most demanding industries with trust, traceability, and timely delivery.

Hex Bars Vs Round & Square Bars — Functional Difference

FeatureHex BarsSquare BarsRound Bars
Best ForBolts, nuts, fittingsStructures, toolingShafts, machining
MachinabilityExcellentHighExcellent
Torque TransferBestGoodMedium
Surface ContactMediumHighLow
Precision ApplicationsVery suitableSuitableVery suitable

👉 Conclusion:
Hex Bars = best shape for fastener manufacturing, valves, fittings, and CNC machining requiring torque transfer.

Hex Bar Sizes, Grades & Specifications

We supply:

  • Flat-to-Flat Size Range: 6 mm to 100 mm
  • Finish Options: HR, Bright, Forged, Polished
  • Lengths: 1 m • 3 m • 6 m • Custom cut lengths

Standards Covered:

  • Stainless Steel: ASTM A276 / A479
  • Carbon Steel: A105 / A36 / EN8 / EN9
  • Alloy Steel: A182 / A434 / EN19 / EN24
  • Tool Steel: D2, H13, O1, EN Series
  • Duplex/Super Duplex: S31803 / S32205 / S32750 / S32760
  • Nickel Alloys: B160, B164, B166
  • Copper Alloys: B111, B133, B98
  • Titanium: ASTM B348

Product Type by Material

Stainless Steel Hex Bars

(ASTM A276 / A479)

Stainless Steel Hex Bars are widely used for fasteners, bolts, nuts, valve components, fittings, marine hardware, and CNC machined parts due to their corrosion resistance and outstanding machinability.

Grades Offered:

304 • 304L • 316 • 316L • 321 • 347 • 410 • 420 • 431

Why SS Hex Bars:

  • Excellent corrosion resistance
  • High tensile and yield strength
  • Perfect for threading & CNC machining
  • Suitable for marine & chemical environments

Applications:

Bolts • Nuts • Studs • Valve stems • Pump fittings

Carbon Steel Hex Bars

(A36 / EN8 / EN9 / C45 / A105)

Carbon Steel Hex Bars are preferred for fasteners, studs, structural connectors, and automotive components where high strength and cost efficiency are required.

Advantages:

  • Excellent workability
  • Ideal for forging & machining
  • Good wear resistance
  • Economical for bulk applications

Applications:

Nuts • Stud bolts • Anchors • Automotive parts

Alloy Steel Hex Bars

(4140 / 4130 / EN19 / EN24 / A182)

Alloy Steel Hex Bars deliver high strength, fatigue resistance, and toughness — perfect for high-stress engineering applications.

Common Uses:

  • High-strength bolts
  • Heavy-duty fittings
  • Power plant fasteners
  • Defence-grade components

Tool Steel Hex Bars

(D2, H13, O1, M2)

Selected for cutting tools, forming tools, shear blades, and die components, Tool Steel Hex Bars provide exceptional hardness and wear resistance.

Benefits:

  • High hardness
  • Excellent edge retention
  • Suitable for high-wear tooling

Applications:

Tooling bits • Dies • Shear blades • Punching tools

Duplex & Super Duplex Hex Bars

(S31803 / S32205 / S32750 / S32760)

Engineered for extreme chloride-rich environments, these hex bars combine strength with corrosion resistance.

Applications:

Marine bolts • Offshore fittings • Subsea fasteners

Nickel Alloy Hex Bars

(Inconel / Monel / Hastelloy)

Nickel Alloy Hex Bars are designed for high temperature, high corrosion, and high-pressure service.

Applications:

Aerospace fasteners • Chemical fittings • High-temp bolts

Copper / Brass / Bronze Hex Bars

Copper-based hex bars offer excellent conductivity, thermal performance, and decorative finish.

Applications:

Electrical connectors • Decorative fittings • Heat transfer components

Titanium Hex Bars

(ASTM B348)

Titanium Hex Bars offer incredible strength-to-weight ratio and extreme corrosion resistance.

Applications:

Aerospace fasteners • Marine hardware • Defence parts

Standards & Specifications For Hex Bars

Standard CodeMaterial ScopeCommon Grades Supplied
ASTM A276SS Hot Rolled / Bright Bars304, 316, 321, 410
ASTM A479SS Bars for high-temp service304L, 316L
ASTM A36 / A105Carbon Steel BarsA36, C45, A105
ASTM A434Alloy Steel Bars4140, 4340
ASTM B160 / B164 / B166Nickel Alloy BarsMonel, Inconel, Hastelloy
ASTM B98 / B111 / B133Copper Alloy BarsCu-Ni, Brass, Bronze
ASTM B348Titanium BarsGrade 2, Grade 5

Finish Types For Hex Bars

Hot Rolled Hex Bars (HR)

  • Higher strength
  • Scale-coated surface
  • Suitable for forging & structural use

Bright Hex Bars (Cold Drawn / Finished)

  • Tight dimensional tolerance
  • Smooth surface
  • Best for CNC fasteners

Forged Hex Bars

  • Improved grain flow
  • Higher fatigue and impact resistance

Polished Hex Bars

  • Enhanced appearance
  • Ideal for decorative and precision machining

Custom Cut Lengths

  • Saves machining time
  • Ideal for OEMs producing threaded fasteners

Applications of Hex Bars — By Industry

 Fasteners & Bolts

  • Studs
  • Nuts
  • Hex bolts
  • U-bolt components

Valves & Fittings

  • Valve stems
  • Couplings
  • Connectors
  • Compression fittings

Machining Components

  • CNC parts
  • Tooling pieces
  • Automotive connectors

Marine & Offshore

  • Corrosion-resistant fittings
  • Marine fasteners
  • Subsea hardware

Aerospace & Defence

  • Lightweight fasteners
  • Precision engineered connectors
  • High-strength hardware

Talk to our experts for technical support, pricing, and bulk orders.

Get your Hex Bars quotation within 24 hours.

Hex Bar Price Per Kg – India vs Global

Pricing varies by material, size (flat-to-flat), finish (HR / Bright / Forged / Polished) and industry requirements (fasteners, valves, marine, aerospace).

Material / TypeSize RangeApprox. Price (₹/kg)Approx. Price (USD/kg)
Stainless Steel Hex Bars6–80 mm₹210 – ₹600$2.6 – $7.2
Carbon Steel Hex Bars (EN8 / EN9 / C45)8–80 mm₹65 – ₹130$0.8 – $1.6
Alloy Steel Hex Bars (4140 / 4340 / EN19)8–80 mm₹120 – ₹260$1.5 – $3.2
Tool Steel Hex Bars (D2 / H13 / O1 / M2)12–80 mm₹280 – ₹700$3.4 – $8.6
Duplex & Super Duplex Hex Bars8–60 mm₹450 – ₹1100$5.5 – $14.0
Nickel Alloy Hex Bars8–50 mm₹1500 – ₹3600$18 – $45
Copper / Brass / Bronze Hex Bars6–60 mm₹480 – ₹1000$6 – $12
Titanium Hex Bars (Grade 2 / 5)6–50 mm₹1600 – ₹3000$19 – $36

Bulk & OEM fastener producers receive special CIF/FOB pricing.

Application & Industry Mapping Table

Application SegmentRelevant MaterialsUsed For
Fasteners & BoltsSS, CS, Alloy, Tool SteelBolts, nuts, studs, threaded parts
Valves & FittingsSS, Duplex, Alloy, NickelValve stems, connectors, couplings
Machining ComponentsSS, Alloy, Tool SteelCNC parts, automotive connectors
Marine & OffshoreSS 316/316L, Duplex, TitaniumCorrosion-resistant fasteners
Aerospace & DefenceTitanium, Nickel AlloysPrecision fasteners, structural components

Global Export Destinations for Hex Bars

Hex Bars are shipped to industries requiring precision machining and certified fastener-grade raw materials.

  1. GCC & Middle East: UAE • Saudi Arabia • Oman • Qatar • Bahrain • Kuwait
  2. Africa: Kenya • South Africa • Tanzania • Egypt • Nigeria
  3. Europe: Germany • Italy • France • Poland • Spain
  4. Americas: USA • Canada • Mexico • Brazil • Colombia
  5. Asia Pacific: Malaysia • Singapore • South Korea • Australia • Indonesia

Exports include EN 10204 3.1 / 3.2 MTC, stenciling, marking & seaworthy packaging.

Testing & Documentation Support

Hex Bars undergo:

  1. EN 10204 3.1 / 3.2 Mill Test Certificates
  2. Ultrasonic Testing (UT)
  3. Magnetic Particle Inspection (MPI)
  4.  PMI Testing (Positive Material Identification)
  5. Tensile & Yield Test
  6. Hardness Test
  7. Chemical Composition Analysis
  8. Microstructure Analysis
  9. Dimensional Accuracy & Flat-to-Flat Tolerance Check
  10. Surface Roughness Test (Bright/Polished Bars)
  11. Grain Flow Testing (for forged hex bars)

TPI: SGS, TÜV, BV, Lloyd’s, DNV available.

Why Choose Us for Hex Bars

  1. Complete range: SS | CS | Alloy | Tool Steel | Duplex | Nickel | Copper | Titanium
  2. Perfect for fasteners, fittings, valves, CNC machining, marine & aerospace components
  3. Sizes from 6 mm to 80 mm in HR, Bright, Forged & Polished finish
  4. Custom cut lengths for OEMs & bulk producers
  5. Heat treatment options available (QT, Annealed, Normalized)
  6. Strict QA with global certifications
  7. Fast delivery across India + worldwide export support
  8. Trusted by fastener manufacturers, engineering units & EPC contractors

How to Order or Request a Quote

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

info@inoxsteelindia.com

Phone

+91 9820920268

FAQs

SS, CS, Alloy, Tool Steel, Duplex, Nickel Alloys, Copper, Bronze, Titanium.

Bolts, nuts, studs, fittings, valves, marine parts, aerospace components, CNC machining.

Yes — Bright Hex Bars are the standard raw material for precision fasteners.

Yes — ideal for fastener OEMs & machining shops.

Yes — EN 10204 3.1/3.2 with heat number traceability.

316 / 316L, Duplex 2205, Super Duplex 2507, Titanium.

Yes — GCC, Europe, Africa, Americas, and APAC.