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Titanium Welded Tubes Manufacturer & Exporter — INOX STEEL INDIA

Titanium is one of the most advanced engineering materials used today — a metal that combines extreme corrosion resistance, exceptional strength-to-weight ratio, biocompatibility, seawater stability, and high-temperature performance.

INOX STEEL INDIA supplies Titanium Welded Tubes in Grade 2 (Commercially Pure) and Grade 5 (Ti-6Al-4V) for demanding industries such as desalination, aerospace, power generation, offshore, chemical processing, heat exchangers, and medical systems.

Our welded tubes are manufactured to ASTM B338 / B862, using high-purity shielding gas, controlled welding parameters, and oxygen-free weld environments to achieve flawless weld integrity.

Table of Contents

What Are Titanium Welded Tubes?

Titanium tubes are produced by rolling titanium strip/plate and welding it using:

  • TIG / GTAW welding
  • Plasma welding
  • Laser welding (for precision OD/WT)

Titanium forms a self-healing oxide layer, making it one of the most corrosion-resistant materials on earth.

Key Characteristics

  • Lightweight (45% lighter than steel)
  • Stronger than stainless steel (especially Grade 5)
  • Absolutely corrosion-proof in seawater
  • Biocompatible and non-toxic
  • High-temperature stability
  • Long operating life in harsh environments

Grade Breakdown

🔹 Titanium Grade 2 — Commercially Pure (CP Titanium)Best for:

Best for:

  • Heat exchangers
  • Desalination units
  • Marine cooling systems
  • Chemical processing
  • Condensers

Why Grade 2?

  • Highest corrosion resistance
  • Excellent ductility & formability
  • Ideal for welded tubes
  • Lightweight & economical compared to Grade 5

Perfect for industries requiring:

  • Chloride resistance
  • Seawater stability
  • Lightweight systems
  • Heat exchanger tubing

🔹 Titanium Grade 5 — Ti-6Al-4V (High-Strength Alloy)

Best for:

  • Aerospace
  • Offshore oil & gas
  • Power plant high-temperature systems
  • High-stress structural applications

Why Grade 5?

  • 3x–4x stronger than Grade 2
  • Outstanding fatigue strength
  • Performs in high temperature & pressure
  • Used in aerospace, subsea & energy infrastructure

How Titanium Welded Tubes Are Manufactured

  1. Strip/Coil Selection: High-quality titanium alloy strip sourced from approved mills.
  2. Forming into Tube Shape: Precision roll forming for accurate OD and wall thickness.
  3. TIG / Plasma / Laser Welding: Titanium welding requires high-purity argon shielding and zero oxygen contamination. A “straw, blue or purple” weld color indicates contamination — INOX welds are color-free.
  4. Annealing (Stress Relief): Performed to improve ductility, restore mechanical properties, and stabilize structure.
  5. Pickling & Passivation: Removes surface oxides & ensures corrosion-proof finish.
  6. Testing & Certification: PMI, Hydro & Eddy Current, Mechanical testing, Visual + dimensional inspection.

MASTER TECHNICAL DATA SHEET — TITANIUM WELDED TUBES

Grades: Grade 2 (Commercially Pure) • Grade 5 (Ti-6Al-4V)
Standards: ASTM B338 / ASTM B862
Category: Titanium Welded Tubes
Brand: INOX STEEL INDIA

Section Parameter Technical Specification — Titanium Welded Tubes
General Product Titanium Welded Tubes
Grades Gr 2 (CP Titanium)Gr 5 (Ti-6Al-4V)
Standards ASTM B338 (Seamless & Welded Titanium Tubes) • ASTM B862 (Welded Titanium Tubing)
Manufacturing TIG / Plasma welded from CP Titanium or Ti-6Al-4V strip • Annealed & pickled
Material Characteristics Grade 2 (CP) High corrosion resistance, excellent ductility, low density, ideal for heat exchangers & chemical processing
Grade 5 (Ti-6Al-4V) High strength, lightweight, heat-resistant alloy used in aerospace, power & offshore
Chemical Composition (%) Gr 2 Ti ≥ 98.9%, O ≤ 0.25%, Fe ≤ 0.30%, (N, C, H) trace
Gr 5 Ti bal., Al 5.5–6.75%, V 3.5–4.5%, (O, Fe) trace
Mechanical Properties Gr 2 YS 275 MPa, TS 345 MPa, Elongation ≥ 20%
Gr 5 YS 880–950 MPa, TS 950–1100 MPa, Elongation 10–14%
Physical Properties Density 4.5 g/cm³ (45% lighter than steel)
Melting Point ~1660°C
Thermal Conductivity Low (better stability in heat-exchanger systems)
Corrosion Resistance Chlorides Excellent (Gr 2)
Seawater Excellent (CP Titanium)
High-Temperature Oxidation Excellent (Gr 5)
Acids Resistant to HNO3, mildly reducing acids, seawater
Dimensional Range Outside Diameter 6 mm – 168 mm
Wall Thickness 0.5 mm – 6.0 mm
Lengths 1–12 meters
Shapes Round (standard), square/rectangular limited
Welding Characteristics Weld Methods TIG / Plasma / Laser welding
Filler Metals Grade 2 → ERTi-2 • Grade 5 → ERTi-5
Requirements High-purity argon shielding, oxygen control, color-free weld
Heat Treatment CP Titanium Annealed
Grade 5 Stress-relieving or annealing (application-based)
Testing Mandatory Hydrostatic, Eddy Current, Mechanical
Optional RT, UT, PT, Microstructure, Oxygen analysis
PMI Required for aerospace & critical service
Surface Finish Types Bright annealed • Pickled • Polished
End Conditions Pipe Ends Plain Ends (PE), Deburred
Advantages of Titanium Tubes Key Benefits Lightweight, corrosion-proof, non-toxic, seawater-resistant, long life cycle
Applications Heat Exchangers Desalination, condensers, power plants
Offshore & Marine Seawater cooling & riser systems
Chemical Industry Chloride-heavy systems
Aerospace Lightweight structural & hydraulic systems
Medical Clean, biocompatible applications
HSN Code 8108 (Titanium & Titanium Alloy Tubes)

Advantages of Titanium Welded Tubes

  • Extreme Corrosion Resistance: Titanium is unaffected by seawater, chlorides, oxidizing acids, and most organic media.
  • High Strength-to-Weight Ratio: Grade 5 is as strong as steel at half the weight.
  • Heat Exchanger Performance: Titanium’s oxide layer gives it unmatched thermal stability & lifetime performance.
  • Long Life Span (25–40+ years): Ideal for desalination & offshore systems.
  • Biocompatible & Non-toxic: Used in medical, pharmaceutical & food-grade systems.

Industries & Applications

Heat Exchangers & Desalination

  • Brine heaters
  • Condenser tubes
  • Sea-water cooling systems
  • RO desalination units

Offshore & Marine

  • Cooling loops
  • Riser systems
  • Corrosion-resistant pipelines

Aerospace & Chemical

  • Titanium hydraulic systems
  • High-strength tubing
  • Chloride handling

Titanium Grade 2 vs Grade 5 — Quick Buyer Comparison

Property Grade 2 Grade 5 (Ti-6Al-4V)
Strength Medium Very High
Weight Very light Very light
Weldability Excellent Medium (requires expertise)
Heat Resistance High Excellent
Cost Lower Higher
Application Heat exchangers, seawater Aerospace, offshore, power

SIZE RANGE, OD/WT CHART & DIMENSION CAPABILITIES

Standard OD × WT Combination (Titanium Welded Tubes)

Outside Diameter (OD) Wall Thickness (WT) Application
6 – 12.7 mm 0.5 – 1.0 mm Instrumentation, laboratory tubing
12.7 – 25.4 mm 0.7 – 1.5 mm Heat exchangers, condensers
25.4 – 50.8 mm 1.0 – 2.5 mm Marine cooling, desalination
50.8 – 114 mm 1.2 – 4.0 mm Chemical processing, reactors
114 – 168 mm 1.5 – 6.0 mm Offshore, power plant piping
168 – 219 mm 2.0 – 6.0 mm Aerospace structures & heavy-duty systems

Standard Lengths: 3m • 6m • 12m | Custom Cut Length: Available for heat exchanger bundles.

TEMPERATURE RESISTANCE MATRIX

Alloy Max Continuous Temperature Ideal for
Titanium Grade 2 ~300°C Heat exchangers, seawater, chemical plants
Titanium Grade 5 (Ti-6Al-4V) ~400–600°C Aerospace, offshore, high-pressure & thermal systems

Grade 5 retains excellent mechanical strength at elevated temperatures compared to Grade 2.

CORROSION RESISTANCE MATRIX

Corrosive Media Grade 2 Grade 5 Comments
Seawater ⭐⭐⭐⭐⭐ ⭐⭐⭐⭐⭐ Titanium is immune to seawater attack
Chlorides ⭐⭐⭐⭐⭐ ⭐⭐⭐⭐⭐ Both grades stable due to protective oxide layer
Oxidizing Acids ⭐⭐⭐⭐ ⭐⭐⭐⭐⭐ Grade 5 more stable at elevated temperature
Reducing Acids ⭐⭐⭐ ⭐⭐⭐ Titanium requires controlled environments
High-Temperature Oxidation ⭐⭐⭐⭐ ⭐⭐⭐⭐⭐ Grade 5 preferred

 

WELDABILITY, WELD PROCEDURE & FILLER WIRE GUIDE

Titanium requires controlled, oxygen-free welding. Colored welds indicate contamination.

Welding Processes Used

  • TIG / GTAW
  • Plasma Arc Welding
  • Laser Beam Welding (precision applications)
Titanium Grade Filler Metal AWS Code Notes
Grade 2 ERTi-2 AWS A5.16 Matches CP Titanium chemistry
Grade 5 (Ti-6Al-4V) ERTi-5 AWS A5.16 Essential for strength retention

Welding Requirements

  • Weld in oxygen-free zone (<50 ppm O₂)
  • Use trailing shields & purging cups
  • No discoloration (silver weld = perfect)
  • Cleanroom-grade cleanliness
  • Mandatory post-weld inspection (PT/RT)

TITANIUM vs STAINLESS STEEL vs COPPER-NICKEL

Property Titanium Grade 2 Stainless Steel (316L) Cu-Ni 90/10
Density 4.5 g/cm³ (light) 8.0 g/cm³ 8.9 g/cm³
Seawater Corrosion ⭐⭐⭐⭐⭐ ⭐⭐ ⭐⭐⭐⭐
Heat Exchanger Use ⭐⭐⭐⭐⭐ ⭐⭐⭐ ⭐⭐⭐⭐
Thermal Conductivity Low Medium High
Strength Medium Medium Low
Life Expectancy 30–50 years 10–20 years 20–25 years

Conclusion:
Titanium = best for aggressive seawater + lifetime performance
SS = cost-efficient but poor in chlorides
Cu-Ni = excellent marine + good heat transfer

TESTING & INSPECTION

Mandatory Tests (ASTM B338 / B862)

  • Hydrostatic Test
  • Eddy Current Test
  • Hardness Test
  • Tensile Test
  • Flattening/Flaring Tests
  • Weld Integrity Check

Optional Tests (For EPC / Aerospace / Nuclear)

  • Radiography (RT)
  • Ultrasonic Testing (UT)
  • Dye Penetrant (PT)
  • Helium Leak Test
  • Oxygen/Nitrogen Content Analysis
  • Grain Size Measurement
  • Microstructure Analysis

Documentation Provided

  • EN 10204 3.1 / 3.2
  • PMI Reports
  • Mechanical & Chemical Test Reports
  • Heat Treatment Charts
  • Weld Procedure & Welder Qualification (WPS/PQR/WPQT)

PRICE INDICATION

( price depends on grade, OD, WT, weld type & origin.)

Grade Welded Tube Price (INR/Kg) Price (USD/Kg)
Titanium Grade 2 ₹ 2,500 – ₹ 3,800 $30 – $45
Titanium Grade 5 ₹ 4,200 – ₹ 6,500 $50 – $78

SURFACE FINISH OPTIONS

Finish Applications
Bright Annealed Aerospace, medical
Pickled & Passivated Heat exchanger & chemical units
Polished Architectural or hygiene-based systems
Cleaned & Degreased Semiconductor, oxygen service

WHY CHOOSE INOX STEEL INDIA FOR TITANIUM WELDED TUBES?

1. Expertise in Titanium Welding (TIG / Plasma / Laser)

Titanium welds must be silver, contamination-free, and performed under strict oxygen control (<50 ppm O₂).
At INOX:

  • 100% argon-purged welding chambers
  • Weld color control (no blue/purple allowed)
  • Specialist titanium welders (WPS/PQR qualified)
  • Precision bead control for heat-exchanger lengths

This ensures leak-proof, corrosion-stable welds.

2. Strict Conformance to ASTM B338 / ASTM B862

Every Titanium Grade 2 & Grade 5 tube is supplied with:

  • Weld integrity reports
  • Hydrostatic test certificate
  • Mechanical + chemical reports
  • PMI verification
  • Heat treatment charts
  • 3.1 / 3.2 EN certificates

3. Titanium for Lifetime Seawater & High-Temp Performance

Why industries choose Titanium tubes:

  • Absolute immunity to seawater
  • High strength-to-weight ratio
  • Oxide film self-heals instantly
  • Performs at high temperature (Grade 5)
  • Outlasts stainless & Cu-Ni in chlorides

4. Export-Ready Supplier for EPC / OEM / Desalination Plants

Regular supply to projects in:
UAE • Saudi Arabia • Oman • Qatar • Singapore • South Korea • Europe • USA • Africa

We support EPC contractors with:

  • Bulk package optimization
  • Third-party inspection (TUV / BV / DNV)
  • Heat exchanger tube bundle supplies
  • Cut-to-length solutions

5. Wide Range — OD 6 mm to 168 mm

We supply welded titanium tubes for:

  • Heat exchangers
  • Condensers
  • Desalination plants
  • Subsea piping systems
  • Aerospace tubing
  • High-pressure equipment
  • Medical-grade systems

Supplier & Stockist — Pan-India & Global

Pan-India Supply: Mumbai • Pune • Chennai • Hyderabad • Bengaluru • Ahmedabad • Delhi NCR.

Global Export Hubs: Dubai • Doha • Muscat • Riyadh • Jeddah • Abu Dhabi • Singapore • Rotterdam.

Industries We Serve

  1. Desalination & Seawater Treatment Plants

Titanium Grade 2 is the global standard for:

  • Brine heaters
  • Sea-water cooling loops
  • Multi-stage flash (MSF) systems
  1. Aerospace & Defence

Grade 5 tubing is used for:

  • Lightweight hydraulic systems
  • High-temperature sections
  • Structural aerospace frames
  1. Chemical Processing

Titanium withstands chlorides & oxidizers.

  1. Power Plants

Used in:

  • Condenser systems
  • Cooling towers
  • Heat exchangers
  1. Oil & Gas / Offshore

Corrosion-free performance in subsea conditions.

  1. Medical & Clean Applications

Biocompatible & non-toxic.

PACKAGING & EXPORT HANDLING

Standard Packaging

  • Plastic end caps
  • LDPE/HDPE wrapping
  • Anti-rust paper (even though Ti doesn’t rust, for transit safety)
  • Hexagonal bundles

Export Packaging

  • Heat-treated wooden crates
  • VCI anti-corrosion film
  • Individual sleeves for polished tubes

Documentation MTC (EN 10204 3.1/3.2)
Weld maps
PMI reports
NDT/DT test records
TPI approvals (if required)

Get Best Price for Titanium Grade 2 & Grade 5 Welded Tubes

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in

Phone

+91 9930796690

FAQs

Yes — Grade 2 is the BEST material for lifetime seawater corrosion resistance.

Grade 5 titanium is stronger than many steels at nearly half the weight.

Hydro, eddy current, tensile, hardness, PMI, RT/UT, and weld integrity tests.

Yes — with cut-to-length, OD/WT matching, U-bending (if required), and full documentation.

Yes — INOX STEEL INDIA is a regular exporter to UAE, KSA, Oman, Singapore & Europe.

Manufacturer & exporter of Titanium Welded Tubes in Grade 2 (CP Titanium) and Grade 5 (Ti-6Al-4V). TIG/Plasma welded, oxygen-controlled tubes for heat exchangers, desalination, aerospace, offshore & chemical applications. ASTM B338/B862 certified. Global supplier from India.