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Flat Bars

Table of Contents

What Are Flat Bars — And Why They Matter

Flat Bars are solid rectangular metal bars used extensively in structural fabrication, machining, automotive, shipbuilding, aerospace, and general engineering applications. Their wide surface area, uniform thickness, and stability make them ideal for brackets, frames, base plates, support structures, machined parts, and precision tooling.

Flat Bars are produced in stainless steel, carbon steel, alloy steel, tool steel, duplex, nickel alloys, copper alloys, and titanium — each offering specific strength, corrosion resistance, and machinability advantages.

Compared to square, round, and hex bars, flat bars offer:

  • Larger surface area for load distribution
  • Excellent bending & forming capability
  •  Superior stability in structural frames
  • Ideal stock for machining & tooling
  • Greater versatility in fabrication projects

Flat Bars are essential in industries requiring precision, rigidity, corrosion resistance, and structural integrity.

How Flat Bars Are Manufactured

Flat Bars are produced using multiple metallurgical processes:

Hot Rolled Flat Bars (HR)

Manufactured by rolling billets at high temperature.

Features:

  • High strength
  • Mill scale surface
  • Best for fabrication and structural applications

Bright Flat Bars (Cold Drawn / Cold Finished)

Cold drawing improves tolerance and straightness.

Benefits:

  • Smooth finish
  • Tight tolerances
  • Ideal for precision machining

Polished Flat Bars

Used where smoothness and appearance matter.

Applications:

  • Decorative structures
  • Architectural fabrication
  • Cleanroom & pharma applications

Forged Flat Bars

Produced through forging billets or ingots for enhanced strength and grain structure.

Advantages:

  • Superior toughness
  • Excellent fatigue resistance
  • Used for tooling & heavy engineering

Custom Cut Lengths

  • Ready-to-use lengths for machining
  • Minimizes material wastage
  • Speeds up production cycles

Why Inox Steel India

Inox Steel India stands among India’s top Flat Bars manufacturers, suppliers, and exporters.

With over a decade of experience and multi-material capability — from Stainless Steel to Carbon, Alloy, Duplex, and Nickel Alloys with Product Pipes, Tubes, Bars we serve the world’s most demanding industries with trust, traceability, and timely delivery.

Flat Bars Vs Square Bars Vs Plates — Functional Difference

FeatureFlat BarsSquare BarsPlates
ThicknessControlledEqual sidesVariable
Surface AreaWideSmallVery wide
MachiningExcellentGoodRequires heavy setup
Structural UseIdealLimitedIdeal
Bending/FormingEasyHardModerate

👉 Conclusion:
Flat Bars = Best for fabrication, frames, machining, automotive & marine components.

Flat Bar Sizes, Grades & Specifications

We supply:

  • Width Range: 10 mm to 500 mm
  • Thickness Range: 3 mm to 100 mm
  • Finish: HR, Bright, Forged, Polished
  • Length: 1 m • 3 m • 6 m • Custom cut

Standards Covered:

  • Stainless Steel: ASTM A276 / A479
  • Carbon Steel: A36 / C45 / EN8 / EN9
  • Alloy Steel: A182 / A434 / EN19 / EN24
  • Tool Steel: D2, H13, O1, EN Series
  • Duplex/Super Duplex: S31803 / 2205 / 2507
  • Nickel Alloys: B160, B164, B166
  • Copper Alloys: B98, B111, B133
  • Titanium: ASTM B348

Product Type by Material

Stainless Steel Flat Bars

(ASTM A276 / A479)

Stainless Steel Flat Bars are preferred for structural fabrications, marine assemblies, architectural components, food-grade equipment, and precision machining due to their excellent corrosion resistance and mechanical strength.

Grades Offered:

304 • 304L • 316 • 316L • 321 • 347 • 410 • 420 • 431

Why SS Flat Bars:

  • Excellent corrosion & pitting resistance
  • Smooth machinability
  • High formability & weldability
  • Suitable for marine & hygienic environments

Applications:

Frames • Architectural trims • Marine structures • Machined parts

Carbon Steel Flat Bars

(A36 / EN8 / EN9 / C45 / A105)

Carbon Steel Flat Bars are economical and widely used in structural frames, fabrication works, automotive components, and base plates.

Advantages:

  • High strength and toughness
  • Easy to weld, form, and machine
  • Cost-effective for large projects

Applications:

Brackets • Platforms • Automotive chassis • General engineering

Alloy Steel Flat Bars

(EN19 / EN24 / 4140 / 4340 / A182)

Alloy Steel Flat Bars provide superior fatigue strength, wear resistance, and heat resistance for demanding engineering applications.

Common Uses:

  • Power plant components
  • Heavy-duty machine parts
  • Transmission elements
  • Industrial tooling

Tool Steel Flat Bars

(D2, H13, O1, M2)

Tool Steel Flat Bars are used for dies, cutting tools, moulds, wear-resistant parts, and industrial blades.

Benefits:

  • High hardness & toughness
  • Abrasion-resistant
  • Maintains strength at elevated temperatures

Applications:

Punches • Shear blades • Die sets • Industrial cutters

Duplex & Super Duplex Flat Bars

(S31803 / S32205 / S32750 / S32760)

These grades offer excellent chloride stress corrosion resistance, making them perfect for marine, offshore, and chemical applications.

Applications:

Seawater components • Offshore platforms • Pump assemblies

Nickel Alloy Flat Bars

(Monel / Inconel / Hastelloy)

Nickel Alloy Flat Bars withstand extreme heat, pressure, and corrosive chemicals, ideal for harsh industrial environments.

Applications:

Aerospace brackets • High-temp fixtures • Chemical processing

Copper / Brass / Bronze Flat Bars

Copper-based flat bars offer superior electrical conductivity, ductility, and aesthetic finish.

Applications:

Electrical bus bars • Decorative trims • Heat exchanger components

Titanium Flat Bars

(ASTM B348)

Titanium Flat Bars provide exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility.

Applications:

Aerospace • Marine hardware • Defence assemblies • Medical components

Standards & Specifications For Flat Bars

Standard CodeMaterial ScopeCommon Grades Supplied
ASTM A276SS Hot Rolled / Bright / Polished bars304, 316, 321, 410
ASTM A479SS bars for high-temperature service304L, 316L
ASTM A36 / A105Carbon steel barsA36, C45, A105
ASTM A434Alloy steel bars4140, 4340
ASTM B160 / B164 / B166Nickel alloy flat barsMonel, Inconel, Hastelloy
ASTM B98 / B111 / B133Copper alloy barsCu-Ni, Brass, Bronze
ASTM B348Titanium barsGrade 2, Grade 5

Finish Types For Flat Bars

Hot Rolled Flat Bars (HR)

  • High structural strength
  • Rough surface finish
  • Ideal for fabrication and support structures

Bright Flat Bars (Cold Drawn / Cold Finished)

  • Tight tolerance
  • Smooth edges & surfaces
  • Best for machining & precision parts

Polished Flat Bars

  • Suitable for architectural & decorative projects
  • Enhanced aesthetics & corrosion performance

Forged Flat Bars

  • Excellent fatigue resistance
  • Superior grain structure
  • Used in heavy engineering

Custom Cut Lengths

  • Ready-to-machine
  • Reduces machining time & material waste

Applications of Flat Bars — By Industry

Structural Fabrication

  • Frames
  • Support structures
  • Platforms
  • Brackets

Machined Components

  • CNC parts
  • Base plates
  • Spacers
  • Precision tooling

Automotive & Transport

  • Chassis parts
  • Mounting plates
  • Structural reinforcements

Marine & Offshore

  • Corrosion-resistant components
  • Marine structural parts
  • Pump frames

Aerospace & Defence

  • Lightweight components
  • Structural assemblies
  • High-strength fittings

Talk to our experts for technical support, pricing, and bulk orders.

Get your Flat Bars quotation within 24 hours.

Flat Bar Price Per Kg – India vs Global

Flat Bar pricing varies depending on material, width/thickness, finish (HR / Bright / Polished / Forged) and industry application.

Material / TypeSize RangeApprox. Price (₹/kg)Approx. Price (USD/kg)
Stainless Steel Flat Bars10×3 to 500×50 mm₹200 – ₹600$2.5 – $7.2
Carbon Steel Flat Bars (A36 / EN8 / EN9 / C45)20×5 to 500×50 mm₹60 – ₹120$0.75 – $1.60
Alloy Steel Flat Bars (En19 / En24 / 4140 / 4340)20×5 to 300×40 mm₹110 – ₹260$1.4 – $3.2
Tool Steel Flat Bars (D2 / H13 / O1 / M2)20×6 to 200×40 mm₹250 – ₹700$3.4 – $8.6
Duplex & Super Duplex Flat Bars20×6 to 200×40 mm₹450 – ₹1100$5.5 – $14
Nickel Alloy Flat Bars10×3 to 150×30 mm₹1500 – ₹3600$18 – $45
Copper / Brass / Bronze Flat Bars10×3 to 150×30 mm₹450 – ₹1000$5.5 – $12.5
Titanium Flat Bars (Grade 2 / 5)10×3 to 80×20 mm₹1500 – ₹3000$18 – $36

Bulk orders receive special CIF/FOB rates.

Application & Industry Mapping Table

Application SegmentSuitable MaterialsUsed For
Structural FabricationCS, SS, DuplexFrames, platforms, supports
Machined ComponentsSS, Alloy, Tool SteelPrecision parts, CNC components
Automotive & TransportCS, Alloy, SSChassis, reinforcements, mounting brackets
Marine & OffshoreSS 316/316L, Duplex, TitaniumCorrosion-resistant support bars
Aerospace & DefenceTitanium, Nickel AlloyLightweight high-strength assemblies

Global Export Destinations for Flat Bars

Flat Bars are exported to industries demanding certified structural and machining-quality material.

  1. GCC & Middle East: UAE • Saudi Arabia • Oman • Qatar • Bahrain • Kuwait
  2. Africa: South Africa • Kenya • Egypt • Nigeria • Tanzania
  3. Europe: Germany • Italy • France • Poland • Spain
  4. Americas: USA • Canada • Mexico • Brazil • Chile
  5. Asia Pacific: South Korea • Singapore • Malaysia • Australia • Indonesia

All exports include EN 10204 3.1/3.2 MTC, heat number traceability, and seaworthy packing.

Testing & Documentation Support

All Flat Bars undergo strict industrial quality checks:

  1. EN 10204 3.1 / 3.2 Mill Test Certificate
  2. Ultrasonic Testing (UT)
  3. Magnetic Particle Inspection (MPI)
  4.  PMI Testing (Positive Material Identification)
  5. Tensile & Yield Test
  6. Hardness Test
  7. Chemical Composition Testing
  8. Microstructure Examination
  9. Dimensional Accuracy Checks (width & thickness)
  10. Surface Roughness Inspection (Bright/Polished bars)

TPI: SGS, TÜV, BV, Lloyd’s, DNV available on request.

Why Choose Us for Flat Bars

  1. Full material range: SS | CS | Alloy | Tool Steel | Duplex | Nickel | Copper | Titanium
  2. Multiple finishes: Hot Rolled, Bright, Polished, Forged
  3. Sizes from 10 mm to 500 mm width
  4. Ideal for machining, fabrication, structural, automotive, marine & aerospace
  5. Cut-to-length availability reduces machining cost
  6. Heat-treated options: Annealed / Normalized / Quenched & Tempered (Q&T)
  7. Export-ready with complete documentation
  8. Trusted by OEMs, EPCs, fabrication contractors & machining companies

How to Order or Request a Quote

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

info@inoxsteelindia.com

Phone

+91 9820920268

FAQs

Stainless steel, carbon steel, alloy steel, tool steel, duplex, nickel alloys, copper alloys, and titanium.

Structural fabrication, machining, automotive reinforcement, marine components, and aerospace assemblies.

HR bars are strong and scale-coated; Bright bars have tighter tolerance and smooth finish for precision machining.

Yes — ideal for machining shops and fabrication units.

SS 316/316L, Duplex 2205, Super Duplex 2507, Titanium.

Yes — EN 10204 3.1/3.2 MTC available for all shipments.

Yes — to GCC, Africa, Europe, Americas, and APAC.