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Alloy Steel Hex Bars Manufacturer, Supplier & Exporter – Inox Steel India

Grades: EN19, EN24, AISI 4140

Inox Steel India is a manufacturer, supplier, and exporter of alloy steel hex bars, supplying to engineering, automotive, and industrial machinery sectors across India, GCC countries, the Middle East, Africa, Europe, and North & South America.

Alloy steel hex bars are supplied in EN19, EN24, and AISI 4140 grades, manufactured in accordance with EN 10083 and ASTM standards. These grades are selected for applications requiring high tensile strength, fatigue resistance, and load-bearing capability.

With controlled heat treatment and dimensional processing, alloy steel hex bars supplied by Inox Steel India offer consistent mechanical properties, uniform across-flat dimensions, and suitability for critical engineering applications.

Table of Contents

What Is an Alloy Steel Hex Bar and How Is It Made?

An alloy steel hex bar is a solid long product with a hexagonal (six-sided) cross section, manufactured from alloy steel containing chromium, molybdenum, and nickel (where applicable). The hexagonal profile provides positive spanner grip and torque transmission, making these bars suitable for high-strength fasteners, shafts, gears, and machined components.

Alloy steel hex bars are produced from alloy steel billets using hot rolling, cold drawing (bright bar processing), or forging, followed by heat treatment to achieve the required mechanical properties.

Manufacturing Steps:

  1. Billet Selection & Heating: Alloy steel billets of EN19, EN24, or AISI 4140 grade are selected and heated to rolling temperature.
  2. Hot Rolling / Hexagonal Shaping: Billets are rolled through hexagonal passes to obtain the required across-flat dimensions.
  3. Cold Drawing (Bright Hex Bars – Where Required): Hot rolled bars may be cold drawn to improve dimensional tolerance and surface finish.
  4. Heat Treatment (Quenching & Tempering / Normalizing): Bars are heat treated to achieve the required strength, hardness, and toughness.
  5. Straightening & Cutting: Bars are straightened and cut to standard or custom lengths.
  6. Final Inspection: Chemical analysis, mechanical testing, and dimensional checks are carried out before dispatch.

Key Advantages of Alloy Steel Hex Bars

  • High tensile and yield strength
  • Good fatigue and impact resistance
  • Suitable for heavy-duty and high-load applications
  • Improved wear resistance compared to carbon steel
  • Available in heat-treated and machined-ready condition

These properties make alloy steel hex bars suitable for automotive, machinery, power transmission, and heavy engineering applications.

Grades & Standards Available

Alloy steel hex bars are supplied in the following grades:

  • EN19 (42CrMo4) – Chromium-molybdenum alloy steel for high-strength components
  • EN24 (AISI 4340) – Nickel-chromium-molybdenum alloy steel for heavy-duty applications
  • AISI 4140 – Chromium-molybdenum alloy steel for machinery and automotive parts

Materials are supplied as per EN 10083 and ASTM A29 / A322 specifications.

 MASTER TECHNICAL DATA SHEET-ALLOY STEEL HEX BARS

Parameter EN19 (42CrMo4) EN24 (AISI 4340) AISI 4140
Product Form Hexagonal Bars (Solid) Hexagonal Bars (Solid) Hexagonal Bars (Solid)
Standard EN 10083-3 EN 10083-3 ASTM A29 / A322
Material Type Chromium-Molybdenum Alloy Steel Nickel-Chromium-Molybdenum Alloy Steel Chromium-Molybdenum Alloy Steel
Manufacturing Process Hot Rolled / Bright (Cold Drawn) / Forged Hot Rolled / Bright (Cold Drawn) / Forged Hot Rolled / Bright (Cold Drawn) / Forged
Surface Finish Black / Bright Black / Bright Black / Bright
Supply Condition As Rolled / Q&T / Normalized As Rolled / Q&T / Normalized As Rolled / Q&T / Normalized
Carbon (C) % 0.38 – 0.43 0.36 – 0.44 0.38 – 0.43
Manganese (Mn) % 0.60 – 0.90 0.60 – 0.80 0.75 – 1.00
Chromium (Cr) % 0.90 – 1.20 0.70 – 0.90 0.80 – 1.10
Molybdenum (Mo) % 0.15 – 0.30 0.20 – 0.30 0.15 – 0.25
Nickel (Ni) % 1.30 – 1.70
Tensile Strength (MPa) 850 – 1000 900 – 1100 850 – 1000
Yield Strength (MPa) ≥680 ≥750 ≥655
Elongation (%) ≥13 ≥12 ≥14
Hardness 248 – 302 HB 248 – 302 HB 248 – 302 HB
Impact Resistance High Very High High
Machinability Good (Annealed) Moderate Good (Annealed)
Weldability Limited (Preheat Required) Limited (Preheat Required) Limited (Preheat Required)
Standard AF Sizes (mm) 8 – 60 8 – 60 8 – 60
Approx. Weight @12 mm AF 0.98 kg/m 0.98 kg/m 0.98 kg/m
Approx. Weight @20 mm AF 2.72 kg/m 2.72 kg/m 2.72 kg/m
Approx. Weight @30 mm AF 6.11 kg/m 6.11 kg/m 6.11 kg/m
Standard Length 3 m / 6 m 3 m / 6 m 3 m / 6 m
Custom Cut Length Available Available Available
Dimensional Tolerance As per EN As per EN As per ASTM
Heat Treatment Options Annealed / Q&T / Normalized Annealed / Q&T / Normalized Annealed / Q&T / Normalized
Testing Chemical, Mechanical, Impact Chemical, Mechanical, Impact Chemical, Mechanical
Certification EN 10204 3.1 EN 10204 3.1 EN 10204 3.1
HSN / HS Code 7228 7228 7228
Typical Applications Shafts, Gears, Bolts Aerospace, Heavy Gears Machinery, Automotive
Packaging Bundled / Wooden Crates Bundled / Wooden Crates Bundled / Wooden Crates

Key Factors to Consider When Selecting Alloy Steel Hex Bars

When selecting alloy steel hex bars, the following parameters should be evaluated:

Load and Stress Conditions
Required Heat Treatment Condition
Machinability and Surface Finish
Dimensional Tolerance
Service Environment

Proper grade and condition selection ensures performance reliability and service life in demanding applications.

Usage & Demand Overview

In India, alloy steel hex bars are widely used by automotive component manufacturers, gear and shaft manufacturers, CNC machining units, and heavy engineering industries, particularly in industrial regions such as Pune, Chennai, Bengaluru, Ahmedabad, and Ludhiana.

Export demand is driven by machinery, power transmission, and engineering components requiring EN and ASTM-compliant alloy steel bars.

Applications and Technical Specifications by Grade

Alloy steel hex bars supplied by Inox Steel India are used in applications requiring high strength, fatigue resistance, and dimensional stability. Selection of grade and heat-treatment condition depends on load, service stress, and machining requirements.

Applications by Grade / Type

EN19 (42CrMo4) Alloy Steel Hex Bars

  • Service Use: High-strength mechanical applications.
  • Typical Applications: Shafts, studs, bolts, gears, power transmission components.
  • Industry Sectors: Automotive | Machinery | Heavy Engineering
EN24 (AISI 4340) Alloy Steel Hex Bars

  • Service Use: Heavy-duty and high-impact applications.
  • Typical Applications: Aerospace components, heavy gears, crankshafts, high-load fasteners.
  • Industry Sectors: Aerospace | Defence | Heavy Machinery
AISI 4140 Alloy Steel Hex Bars

  • Service Use: Medium to high-load engineering applications.
  • Typical Applications: Machine parts, automotive components, tool holders, structural fasteners.
  • Industry Sectors: Automotive | Industrial Machinery | Engineering

Alloy Steel Hex Bar Sizes & Dimensions

Alloy steel hex bars are supplied in standard metric hex bar sizes as per EN and ASTM tolerances.

  • Across Flats (AF): 8 mm – 60 mm
  • Standard Lengths: 3 m / 6 m
  • Custom Cut Lengths: Available
  • Dimensional Tolerance: As per EN 10083 / ASTM A29

(Refer to standard hex bar sizes in mm PDF and hex bar size chart in mm India for complete size and weight details.)

Alloy Steel Hex Bar Weight Chart (Indicative)

AF Size (mm) Approx. Weight (kg/m)
8 0.43
10 0.68
12 0.98
16 1.74
20 2.72
25 4.25
30 6.11
40 10.86
50 16.90
60 24.60

Weights are indicative and may vary based on tolerance and surface finish.

Alloy Steel Hex Bars Price (Indicative – India)

Grade Approx. Price Range (INR / kg)
EN19 ₹ 110 – ₹ 160
EN24 ₹ 150 – ₹ 220
AISI 4140 ₹ 120 – ₹ 180

Prices vary based on size, heat-treatment condition (annealed / Q&T), finish (black / bright), quantity, and market conditions.

Alloy Steel Hex Bar HSN / HS Code

HSN Code: 7228
Applicable for alloy steel bars and rods under Indian and international trade classification.

Testing & Quality Inspection

Alloy steel hex bars are inspected and tested to ensure compliance with applicable standards.

Testing includes:

  • Chemical Analysis
  • Mechanical Testing (Tensile / Yield)
  • Hardness Testing
  • Impact Testing (where applicable)
  • Dimensional & Visual Inspection

Material can be supplied with EN 10204 3.1 certification on request.

Why Choose Inox Steel India

Inox Steel India supplies alloy steel hex bars with controlled processing, standard compliance, and documented traceability. Material is produced and inspected to meet project requirements for high-strength and load-bearing applications.

Key supply features:

  1. Alloy steel hex bars supplied in EN19, EN24, and AISI 4140 grades
  2. Conformance to EN 10083 / ASTM A29 / A322 standards
  3. Availability in standard and custom cut lengths
  4. Supply in black and bright finish (as applicable)
  5. Heat-treatment options including annealed, normalized, and quenched & tempered
  6. EN 10204 3.1 certification on request
  7. Domestic and export-ready documentation

Industries Served

Alloy steel hex bars are supplied to the following industries:

  • Automotive components
  • CNC machining and precision engineering
  • Heavy engineering and machinery
  • Power transmission and gear manufacturing
  • Aerospace and defence (application-dependent)
  • General industrial fabrication

Grade and condition selection is aligned with load conditions, fatigue requirements, and machining practices.

Packaging & Supply

Alloy steel hex bars are packed and dispatched as per standard industrial and export practices.

  • Bundled with steel strapping
  • Wooden crates for export consignments
  • Marking includes grade, size, heat number, and batch number

Dispatch is supported through JNPT (Mumbai), Mundra, and Hazira ports for export shipments.

Get a Quote – Alloy Steel Hex Bars

Alloy Steel Hex Bars Manufacturer & Supplier – EN19, EN24, 4140 | Inox Steel India

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

Standard across-flat sizes range from 8 mm to 60 mm. Other sizes can be supplied on request.

Yes, alloy steel hex bars can be supplied in annealed, normalized, or quenched & tempered condition.

The applicable HSN code is 7228.

Yes, alloy steel hex bars can be supplied in custom cut lengths as per requirement.

Material can be supplied with EN 10204 3.1 certification on request.

Manufacturer and supplier of alloy steel hex bars in EN19, EN24, and AISI 4140 grades. Standard and custom sizes supplied across India by Inox Steel India.