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Alloy Steel Hex Bars

What Is an Alloy Steel Hex Bar and How Is It Made?

An alloy steel hex bar is a solid long product with a hexagonal (six-sided) cross section, manufactured from alloy steel containing chromium, molybdenum, and nickel (where applicable). The hexagonal profile provides positive spanner grip and torque transmission, making these bars suitable for high-strength fasteners, shafts, gears, and machined components.

Alloy steel hex bars are produced from alloy steel billets using hot rolling, cold drawing (bright bar processing), or forging, followed by heat treatment to achieve the required mechanical properties.

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Alloy Steel Hex Bars Manufacturer, Supplier & Exporter – Inox Steel India

Grades: EN19, EN24, AISI 4140

Inox Steel India is a manufacturer, supplier, and exporter of alloy steel hex bars, supplying to engineering, automotive, and industrial machinery sectors across India, GCC countries, the Middle East, Africa, Europe, and North & South America.

Alloy steel hex bars are supplied in EN19, EN24, and AISI 4140 grades, manufactured in accordance with EN 10083 and ASTM standards. These grades are selected for applications requiring high tensile strength, fatigue resistance, and load-bearing capability.

With controlled heat treatment and dimensional processing, alloy steel hex bars supplied by Inox Steel India offer consistent mechanical properties, uniform across-flat dimensions, and suitability for critical engineering applications.

Manufacturing Steps

  • Billet Selection & Heating: Alloy steel billets of EN19, EN24, or AISI 4140 grade are selected and heated to rolling temperature.
  • Hot Rolling / Hexagonal Shaping: Billets are rolled through hexagonal passes to obtain the required across-flat dimensions.
  • Cold Drawing (Bright Hex Bars – Where Required): Hot rolled bars may be cold drawn to improve dimensional tolerance and surface finish.
  • Heat Treatment (Quenching & Tempering / Normalizing): Bars are heat treated to achieve the required strength, hardness, and toughness.
  • Straightening & Cutting: Bars are straightened and cut to standard or custom lengths.
  • Final Inspection: Chemical analysis, mechanical testing, and dimensional checks are carried out before dispatch.

Key Advantages of Alloy Steel Hex Bars

  • High tensile and yield strength
  • Good fatigue and impact resistance
  • Suitable for heavy-duty and high-load applications
  • Improved wear resistance compared to carbon steel
  • Available in heat-treated and machined-ready condition

These properties make alloy steel hex bars suitable for automotive, machinery, power transmission, and heavy engineering applications.

Grades & Standards Available

Alloy steel hex bars are supplied in the following grades:

EN19 (42CrMo4) – Chromium-molybdenum alloy steel for high-strength components

EN24 (AISI 4340) – Nickel-chromium-molybdenum alloy steel for heavy-duty applications

AISI 4140 – Chromium-molybdenum alloy steel for machinery and automotive parts

Materials are supplied as per EN 10083 and ASTM A29 / A322 specifications.

Refer to the approved Master Technical Data Sheet for chemical composition, mechanical properties, and standard hex bar sizes in mm.

Key Factors to Consider When Selecting Alloy Steel Hex Bars

  • Load and Stress Conditions
  • Required Heat Treatment Condition
  • Machinability and Surface Finish
  • Dimensional Tolerance
  • Service Environment

Proper grade and condition selection ensures performance reliability and service life in demanding applications.

Usage & Demand Overview

In India, alloy steel hex bars are widely used by automotive component manufacturers, gear and shaft manufacturers, CNC machining units, and heavy engineering industries, particularly in industrial regions such as Pune, Chennai, Bengaluru, Ahmedabad, and Ludhiana.

Export demand is driven by machinery, power transmission, and engineering components requiring EN and ASTM-compliant alloy steel bars.

Applications by Grade / Type

EN19 (42CrMo4) Alloy Steel Hex Bars

Service Use: High-strength mechanical applications.

Typical Applications: Shafts, studs, bolts, gears, power transmission components.

Industry Sectors: Automotive | Machinery | Heavy Engineering

EN24 (AISI 4340) Alloy Steel Hex Bars

Service Use: Heavy-duty and high-impact applications.

Typical Applications: Aerospace components, heavy gears, crankshafts, high-load fasteners.

Industry Sectors: Aerospace | Defence | Heavy Machinery

AISI 4140 Alloy Steel Hex Bars

Service Use: Medium to high-load engineering applications.

Typical Applications: Machine parts, automotive components, tool holders, structural fasteners.

Industry Sectors: Automotive | Industrial Machinery | Engineering

Alloy Steel Hex Bar Sizes & Dimensions

Alloy steel hex bars are supplied in standard metric hex bar sizes as per EN and ASTM tolerances.

  • Across Flats (AF): 8 mm – 60 mm
  • Standard Lengths: 3 m / 6 m
  • Custom Cut Lengths: Available
  • Dimensional Tolerance: As per EN 10083 / ASTM A29

Alloy Steel Hex Bar Weight Chart (Indicative)

AF Size (mm) Approx. Weight (kg/m)
8 0.43
10 0.68
12 0.98
16 1.74
20 2.72
25 4.25
30 6.11
40 10.86
50 16.90
60 24.60

Weights are indicative and may vary based on tolerance and surface finish.

Alloy Steel Hex Bars Price (Indicative – India)

Grade Approx. Price Range (INR / kg)
EN19 ₹ 110 – ₹ 160
EN24 ₹ 150 – ₹ 220
AISI 4140 ₹ 120 – ₹ 180

Prices vary based on size, heat-treatment condition (annealed / Q&T), finish (black / bright), quantity, and market conditions.

Alloy Steel Hex Bar HSN / HS Code

HSN Code: 7228

Testing & Quality Inspection

  • Chemical Analysis
  • Mechanical Testing (Tensile / Yield)
  • Hardness Testing
  • Impact Testing (where applicable)
  • Dimensional & Visual Inspection

Material can be supplied with EN 10204 3.1 certification on request.

Why Choose Inox Steel India

  • Alloy steel hex bars supplied in EN19, EN24, and AISI 4140 grades
  • Conformance to EN 10083 / ASTM A29 / A322 standards
  • Availability in standard and custom cut lengths
  • Supply in black and bright finish (as applicable)
  • Heat-treatment options including annealed, normalized, and quenched & tempered
  • EN 10204 3.1 certification on request
  • Domestic and export-ready documentation

Industries Served

  • Automotive components
  • CNC machining and precision engineering
  • Heavy engineering and machinery
  • Power transmission and gear manufacturing
  • Aerospace and defence (application-dependent)
  • General industrial fabrication

Packaging & Supply

  • Bundled with steel strapping
  • Wooden crates for export consignments
  • Marking includes grade, size, heat number, and batch number
  • Dispatch through JNPT (Mumbai), Mundra, and Hazira ports

Get a Quote – Alloy Steel Hex Bars

Whether you require EN19 hex bars for general engineering, EN24 hex bars for high-impact applications, or AISI 4140 hex bars for machinery and automotive parts, our team will assist with grade selection, pricing, and delivery schedules.

Standard across-flat sizes range from 8 mm to 60 mm. Other sizes can be supplied on request.

Yes, alloy steel hex bars can be supplied in annealed, normalized, or quenched & tempered condition.

The applicable HSN code is 7228.

Yes, alloy steel hex bars can be supplied in custom cut lengths as per requirement.

Material can be supplied with EN 10204 3.1 certification on request.