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Alloy Steel Round Bars

Alloy Steel Round Bars Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is a reliable manufacturer, supplier, and exporter of Alloy Steel Round Bars in high-strength grades AISI 4140, AISI 4340, EN19, and EN24, manufactured and supplied as per ASTM A29 / A322 and EN 10083-3 standards.

Our alloy steel round bars are widely used in heavy engineering, automotive, power transmission, oil & gas, forging, and machinery manufacturing, where high tensile strength, toughness, and fatigue resistance are critical.

With ready stock in hot rolled, forged, and bright drawn conditions, Inox Steel India supports both OEM production requirements and large-scale project supplies, delivering material with full traceability and consistent metallurgical quality.

Table of Contents

What Are Alloy Steel Round Bars & How Are They Manufactured?

Alloy steel round bars are solid cylindrical bars produced by adding alloying elements such as chromium, molybdenum, and nickel to carbon steel. These elements significantly enhance strength, hardness, wear resistance, and impact performance, making alloy steel round bars suitable for demanding mechanical applications.

At Inox Steel India, alloy steel round bars are manufactured using controlled processes to achieve uniform microstructure and reliable mechanical properties.

Manufacturing Process Overview

  1. Alloy Steel Billet Selection
    Billets are selected based on required alloy composition for grades 4140, 4340, EN19, and EN24.
  2. Hot Rolling / Forging
    Billets are hot rolled or forged into round bar form to refine grain structure and improve strength.
  3. Heat Treatment
    Bars are supplied in quenched and tempered (Q&T) condition to achieve optimum strength and toughness.
  4. Surface Finishing
    Depending on application, bars are supplied in black (hot rolled), bright drawn, or peeled & polished finish.
  5. Straightening & Cutting
    Bars are straightened and cut into random or customer-specified cut lengths.
  6. Inspection & Testing
    Each batch undergoes chemical analysis, mechanical testing, and ultrasonic inspection.

This controlled manufacturing ensures alloy steel round bars suitable for high-load, high-stress, and cyclic service conditions.

Key Advantages of Alloy Steel Round Bars from Inox Steel India

  • High tensile and yield strength
  • Excellent toughness and impact resistance
  • Superior fatigue performance under cyclic loads
  • Good machinability in heat-treated condition
  • Suitable for shafts, gears, and power transmission parts
  • Available in multiple finishes and sizes

These advantages make alloy steel round bars a preferred choice for critical mechanical and structural components.

Grades & Standards Available

Inox Steel India supplies alloy steel round bars in the following grades:

  • AISI 4140 / EN19 – Chromium-molybdenum alloy steel with balanced strength and toughness
  • AISI 4340 / EN24 – Nickel-chromium-molybdenum alloy steel for high-load applications

Applicable Standards:
ASTM A29 / ASTM A322 / EN 10083-3

MASTER TECHNICAL DATA SHEET:
Alloy Steel Round Bars

Parameter AISI 4140 AISI 4340 EN19 EN24
Product Form Solid Round Bar Solid Round Bar Solid Round Bar Solid Round Bar
Material Category Chromium-Molybdenum Alloy Steel Nickel-Chromium-Molybdenum Alloy Steel Alloy Steel Alloy Steel
Standard ASTM A29 / A322 ASTM A29 / A322 EN 10083-3 EN 10083-3
Equivalent Grades EN19 EN24 AISI 4140 AISI 4340
Manufacturing Process Hot Rolled / Forged / Bright Drawn Hot Rolled / Forged / Bright Drawn Hot Rolled / Bright Drawn Hot Rolled / Forged / Bright Drawn
Diameter Range (mm) 6 – 500 mm 6 – 450 mm 6 – 500 mm 6 – 450 mm
Standard Sizes (mm) 8, 10, 12, 16, 20, 25, 32, 40, 50, 65, 80, 100 Same as 4140 Same as 4140 Same as 4140
Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length
Surface Finish Black / Bright / Peeled Black / Bright / Peeled Black / Bright Black / Bright / Peeled
Density (g/cm³) 7.85 7.85 7.85 7.85
Tensile Strength (MPa) 850 – 1000 930 – 1080 850 – 1000 900 – 1100
Yield Strength (MPa) ≥ 680 ≥ 720 ≥ 680 ≥ 750
Elongation (%) ≥ 13 ≥ 12 ≥ 13 ≥ 12
Hardness (HB) 248 – 302 269 – 331 248 – 302 269 – 331
Heat Treatment Quenched & Tempered Quenched & Tempered Quenched & Tempered Quenched & Tempered
Machinability Very Good Good Very Good Good
Weldability Moderate Fair Moderate Fair
Impact Strength High Very High High Very High
Typical Applications Shafts, Gears, Bolts Aircraft Parts, Heavy Shafts Automotive & Machinery Parts High-Load Engineering Parts
Testing Chemical, Mechanical, UT Chemical, Mechanical, UT Chemical, Mechanical, UT Chemical, Mechanical, UT
Certification EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2
HSN Code 7228 7228 7228 7228
Export Suitability Domestic & Export Export Export Export

Key Factors to Consider When Selecting Alloy Steel Round Bars

When choosing alloy steel round bars, the following factors are critical:

  • Load & Stress Conditions
    4340 / EN24 is preferred for high-load and shock-resistant applications.
  • Heat Treatment Requirement
    Quenched & tempered bars offer higher strength and fatigue resistance.
  • Machining Needs
    Bright drawn bars are suitable for precision machining.
  • Weldability
    Pre-heating and post-weld heat treatment may be required for alloy steels.
  • Service Life Expectations
    Alloy steel round bars provide longer service life under severe conditions compared to carbon steels.

Global & Indian Demand Overview

India:
Strong demand from automotive manufacturers, gearbox producers, forging units, and heavy engineering industries in Mumbai, Pune, Chennai, Coimbatore, Ludhiana, and Faridabad.

GCC & Middle East:
Used in oil & gas equipment, drilling components, and industrial machinery.

Europe & Americas:
Widely used for power transmission systems, aerospace-linked engineering parts, and heavy-duty shafts.

Inox Steel India supports these markets with ready inventory, export documentation, and consistent supply schedules.

Applications of Alloy Steel Round Bars

Alloy steel round bars supplied by Inox Steel India are engineered for applications where high strength, fatigue resistance, toughness, and wear resistance are essential. These bars are widely used in load-bearing and dynamically stressed components across multiple industries.

Application-Wise Usage

Industry / Sector Typical Applications Preferred Grades
Automotive Crankshafts, axles, gears, connecting rods EN19 / 4140
Heavy Engineering Power transmission shafts, rollers EN24 / 4340
Forging Industry Forged blanks, forged components EN19, EN24
Oil & Gas Drill collars, couplings, tool joints EN24 / 4340
Machinery Manufacturing Spindles, pinions, bushings EN19
Power & Energy Turbine components, high-load shafts EN24

These applications require consistent metallurgical properties, which are achieved through controlled heat treatment and inspection.

Alloy Steel Round Bar Size Range & Standard Dimensions

Inox Steel India supplies alloy steel round bars in a comprehensive size range suitable for machining, forging, and structural applications.

Standard Diameter Range (mm)

6 mm, 8 mm, 10 mm, 12 mm, 16 mm, 20 mm, 25 mm, 32 mm, 40 mm, 50 mm, 65 mm, 80 mm, 100 mm and above up to 500 mm

Length Options

  • Random Lengths
  • Fixed Lengths
  • Custom Cut-to-Length (as per drawing or requirement)

Finish Options

  • Hot Rolled (Black Alloy Steel Bars)
  • Bright Drawn (Cold Drawn)
  • Peeled & Polished

Bright and peeled bars are preferred for precision machining and critical dimensional requirements.

Alloy Steel Round Bar Weight Calculation

The standard formula used for estimating alloy steel round bar weight:

Weight (kg/m) = (D² × 0.006165)
Where D = Diameter in mm

This calculation assists in material planning, transport estimation, and cost analysis.

Alloy Steel Round Bar Price – Indicative Range

Alloy steel prices vary based on alloy content, heat treatment condition, and diameter. Below is an indicative alloy steel round bar price range in India.

Grade Approx. Price INR/kg Typical Use
EN19 / 4140 ₹ 120 – ₹ 180 Shafts, gears, machined parts
EN24 / 4340 ₹ 160 – ₹ 240 Heavy-load & shock-resistant parts

Prices are indicative and subject to change based on alloy surcharge, billet rates, and size.

HSN / HS Code for Alloy Steel Round Bars

  • HSN Code: 7228

Applicable for alloy steel bars and rods under Indian and international trade classification.

Testing & Quality Assurance

All alloy steel round bars supplied by Inox Steel India undergo stringent inspection and testing to ensure reliability in high-stress applications.

Quality Tests Conducted

  • Chemical Composition Analysis
  • Mechanical Testing (Tensile, Yield, Elongation)
  • Ultrasonic Testing (UT)
  • Hardness Testing
  • Dimensional & Surface Inspection

Documentation Supplied

  • EN 10204 3.1 / 3.2 Mill Test Certificate
  • Heat Number Traceability
  • Third-Party Inspection (SGS / BV / TUV) on request

These quality controls ensure consistent performance and long service life in demanding environments.

Why Choose Inox Steel India for Alloy Steel Round Bars

  • Ready stock of 4140, 4340, EN19 & EN24 alloy steel round bars
  • Supplied as per ASTM A29 / A322 and EN 10083-3
  • Availability in hot rolled, forged, bright drawn, and peeled & polished finishes
  • Quenched & tempered (Q&T) condition for superior mechanical performance
  • Custom cut lengths to reduce machining losses
  • EN 10204 3.1 / 3.2 certification with heat traceability
  • Competitive alloy steel price per kg in India
  • Export-ready packaging and documentation

Industries We Serve

Industry Application
Automotive Crankshafts, axles, gears, transmission shafts
Heavy Engineering Power transmission shafts, rollers
Oil & Gas Tool joints, couplings, drilling components
Forging Industry Forged blanks and precision forgings
Machinery Manufacturing Spindles, pinions, high-load components
Power & Energy Turbine shafts and heavy mechanical parts

Packaging & Export Readiness

  • Bundled with steel straps and protective wrapping
  • Wooden pallets or crates for export shipments
  • Clear marking with grade, diameter, heat number, and standard
  • Seaworthy packing for international logistics

Contact Inox Steel India – Get a Quick Quote

Alloy steel round bar prices typically range from ₹120 – ₹240 per kg, depending on grade, size, and heat treatment.

Yes, alloy steel round bars are commonly supplied in quenched & tempered (Q&T) condition.

 

EN24 / AISI 4340 is preferred for high-load and shock-resistant shaft applications.

 

The HSN code for alloy steel round bars is 7228.

 

Yes, we supply custom cut lengths as per drawings or machining requirements.