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Carbon Steel Welded Pipes Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is a leading manufacturer and global exporter of Carbon Steel Welded Pipes in accordance with ASTM A53, API 5L (PSL1/PSL2), and IS 3589 standards.
We supply ERW, EFW, and SAW welded carbon steel pipes for oil & gas transmission, water distribution networks, structural fabrication, fire-fighting systems, engineering projects, fabrication industries, and general-purpose fluid services.

Our carbon steel welded pipes are manufactured using premium-grade hot-rolled coils or plates, welded using ERW, EFW, or SAW processes, and tested through ultrasonic testing, hydrostatic testing, dimensional inspection, and third-party certifications (SGS, BV, DNV, TÜV, Lloyd’s) to ensure high performance and durability.

With export capability to the Middle East, Africa, Europe, the USA, and Asia, Inox Steel India is recognized for delivering pipes with excellent weld consistency, corrosion protection (3LPE/FBE/CTE), superior dimensional accuracy, and on-time project execution.

Table of Contents

What Are Carbon Steel Welded Pipes?

Carbon Steel Welded Pipes are manufactured by forming and welding carbon steel coils or plates using electric resistance welding (ERW), submerged arc welding (SAW/LSAW/HSAW), or electric fusion welding (EFW).
These pipes are known for:

  • High strength-to-weight ratio
  • Excellent weldability
  • Cost-effective production
  • Efficient performance in low to medium pressure applications
  • Compatibility with coating and lining solutions

Standards like ASTM A53 are used for low/medium pressure fluids and structural work, API 5L is used for oil & gas pipelines, while IS 3589 is the preferred choice for water pipelines and engineering services.

Types of Carbon Steel Welded Pipes We Manufacture

  • ERW Carbon Steel Pipes (½” – 24”)
  • LSAW / HSAW Carbon Steel Line Pipes
  • EFW Carbon Steel Process Pipes
  • IS 3589 Water & Sewage Pipes
  • API 5L PSL1 / PSL2 Pipeline Pipes
  • Black, Galvanized & Coated Pipes
  • Structural Carbon Steel Pipes

Manufacturing Process of Carbon Steel Welded Pipes (Step-by-Step)

1️ Raw Material Selection
High-quality carbon steel coils or plates inspected for chemical composition and mechanical properties.

2️ Forming & Edge Preparation
Steel is formed into cylindrical shape using rollers, and edges are prepared for clean welding.

3️ Welding Operation (ERW / EFW / SAW)

  • ERW → For smaller to medium sizes
  • SAW/LSAW/HSAW → For larger diameters
  • EFW → For process piping and thicker walls

4️ Weld Bead Removal & Finishing
Internal and external weld beads are trimmed to ensure smooth flow.

5️ Heat Treatment (If Required)
Stress relief or normalizing based on standard or client specifications.

6️ Non-Destructive Testing (NDT)
UT, Eddy Current, DP, RT (for SAW/EFW) performed on weld area.

7️ Hydrostatic Pressure Test
Ensures pipe integrity under internal pressure.

8️ Coating / Surface Protection
3LPE, FBE, bitumen, black varnish, epoxy lining (as required).

9️ Final Dimensional Check & Marking
Each pipe is marked with grade, heat number, OD, thickness, and manufacturing details.

Key Features & Advantages

  • Excellent welding consistency and dimensional stability
  • Suitable for low to medium pressure fluid systems
  • Good ductility and fabrication properties
  • Compatible with 3LPE, FBE & epoxy coating systems
  • Cost-effective compared to seamless pipes
  • Available in large OD and custom thickness
  • Meets ASTM, API, and IS specifications
  • Reliable for long-distance pipeline networks

Applications of Carbon Steel Welded Pipes

Oil & Gas Transmission Pipelines
API 5L PSL1/PSL2 pipes for petroleum products, gas, crude oil, and city gas networks.

Water Supply & Distribution Lines
IS 3589 pipes for municipal, industrial, irrigation, and drinking water networks.

Structural & Engineering Pipes
Used for fabrication, building structures, mechanical supports, towers, base frames.

Fire-Fighting & HVAC Lines
Low-pressure fluid transportation and fire suppression systems.

General Purpose Low/Medium Pressure Systems
ASTM A53 pipes used in water, air, gas, and fabrication industries.

Casing, Columns & Mechanical Applications
Medium-strength structural requirements.

Technical Overview of Carbon Steel Welded Pipes

Carbon Steel Welded Pipes are widely used in industries where high strength, weld reliability, and economical pipeline systems are required. These pipes are produced by electrically welding carbon steel strips or plates using ERW, EFW, or SAW methods depending on the size, pressure class, and project requirements.

Standards like ASTM A53 are suitable for low/medium pressure and structural usage, API 5L PSL1/PSL2 is used for critical oil & gas pipeline transmission systems, while IS 3589 is preferred for water pipelines, sewage lines, fire-fighting networks, and engineering services.

Inox Steel India manufactures welded carbon steel pipes with strict dimensional tolerance, uniform weld penetration, coating compatibility (3LPE/FBE/Epoxy), and full QA/QC documentation to ensure long-term and safe pipeline performance.

Parameter / Property ASTM A53 Welded Pipes API 5L Welded Pipes (PSL1 / PSL2) IS 3589 Welded Pipes (Water & Structural)
Category ERW / EFW Carbon Steel Pipes ERW / SAW Line Pipes ERW / SAW Water Pipes
Application Type Low/medium pressure, general purpose Oil & Gas transmission Water pipelines, structural
Standards ASTM A53 Gr A / Gr B API 5L PSL1 & PSL2 (Gr B, X42–X70) IS 3589 Grade FE330 / FE410
Manufacturing Process ERW / EFW ERW / LSAW / HSAW ERW / SAW
UNS Equivalent K03005 / K03006 NA (API system) NA (Indian standard)
Chemical Composition C: 0.25–0.30%, Mn: 0.95–1.2% Depends on API grade C: 0.20–0.30%, Mn: 0.70–1.2%
Mechanical Properties TS: 330–415 MPa, YS: 205–240 MPa TS: 415–760 MPa TS: 330–450 MPa
Weld Type ERW / EFW ERW / SAW ERW / SAW
Corrosion Resistance Moderate (Requires coating) Moderate (Requires coating) Moderate (Coating recommended)
Coating Options Black, Varnished 3LPE / FBE / CTE, internal epoxy 3LPE / bitumen / epoxy
OD Range ½” – 24” 2” – 48” (SAW up to 120”) ½” – 36”
Wall Thickness SCH 10 – SCH 80 Customized (API std) 4 mm – 20 mm
Available Lengths 6 m / 12 m 6 m / 12 m / custom 6 m / 12 m
End Finish Bevelled / Plain Bevelled / Plain Bevelled / Plain
NDT Testing Eddy Current / UT UT, Hydro, CVN, Bend Hydro, UT
Pressure Rating Low to medium Medium to high Low pressure (water lines)
WPS / PQR Available Available Available
Heat Treatment Not required (may be stress-relieved) As per API requirement Not required
Documentation MTC EN 10204 – 3.1 API Monogram (if required), 3.1/3.2 MTC 3.1
Typical Uses Structural, water, air lines, fabrication Oil & Gas, pipeline transmission Water distribution, agriculture
HSN Code 7306.30 / 7306.19 7305.31 / 7305.39 7306.30

Grades & Specifications We Supply

ASTM A53 – Carbon Steel ERW/EFW Pipes

Used for:

  • Water & air lines
  • Low/medium pressure systems
  • Fire-fighting & structural purposes
    Grades:
  • A53 Grade A
  • A53 Grade B

API 5L – Line Pipes (ERW/SAW)

Used for:

  • Oil & gas transmission
  • Petrochemical pipelines
  • Long-distance transportation
    Grades:
  • PSL1: Gr B, X42, X46, X52
  • PSL2: X56, X60, X65, X70

IS 3589 – Water & Structural Pipes

Used for:

  • Water supply
  • Sewage & drainage
  • Agriculture & municipal networks
    Grades:
  • FE330
  • FE410

Engineering Selection Guide

For low/medium pressure water, air, steam lines

Use ASTM A53
Cost-effective & widely used in utilities.

For oil & gas transmission (medium/high pressure)

Use API 5L PSL1/PSL2
Higher mechanical strength, strict QC, superior weld reliability.

For water supply, irrigation & structural pipelines

Use IS 3589 FE330 / FE410
Optimized for large diameter water distribution.

For large-diameter pipelines (transport networks)

Use SAW/LSAW/HSAW according to project specifications.

For corrosive soil or buried pipelines

Use 3LPE / FBE / CTE coating for long-term protection.

Applications by Grade

Application Preferred Standard Reason
Crude oil & gas transmission API 5L PSL2 High strength + stringent QC
Natural gas & petroleum pipelines API 5L Toughness & weld integrity
Water distribution pipelines IS 3589 Large diameter + cost-effective
Fire-fighting systems ASTM A53 Medium pressure compatibility
HVAC & utility lines ASTM A53 Good weldability
Sewage & drainage systems IS 3589 Thick-wall capability
Structural fabrication ASTM A53 / IS 3589 Strength + dimensional accuracy
Piling & columns SAW welded Heavy thickness possible

Dimensional Range

Parameter Capability
Outside Diameter (ERW) ½” – 24”
Outside Diameter (SAW / LSAW / HSAW) 16” – 120”
Wall Thickness SCH 10 – SCH 80 / 4 mm – 20 mm
Length 6 m / 12 m (custom available)
Ends Bevelled / Plain
Coating Options Black, Varnished, FBE, 3LPE, CTE, Epoxy

Price Range (Indicative)

Grade / Type Price (INR/MT) Price (USD/MT)
ASTM A53 ERW ₹ 62,000 – ₹ 75,000 $ 750 – $ 910
API 5L PSL1 ₹ 65,000 – ₹ 95,000 $ 780 – $ 1180
API 5L PSL2 ₹ 72,000 – ₹ 120,000 $ 900 – $ 1500
IS 3589 FE330/FE410 ₹ 60,000 – ₹ 85,000 $ 720 – $ 1050
SAW/LSAW Line Pipes ₹ 80,000 – ₹ 140,000 $ 980 – $ 1700

(Prices vary depending on thickness, coating, PSL level, OD & TPI requirements.)

HSN Code

  • 7306.30 / 7306.19 — ERW/EFW Carbon Steel Pipes
  • 7305.31 / 7305.39 — SAW/LSAW/HSAW Line Pipes

Testing & Quality Assurance

Inox Steel India ensures strict QA/QC as per ASTM / API / IS:

Non-Destructive Testing

  • Ultrasonic Test (UT)
  • Eddy Current Test
  • Radiographic Test (SAW/EFW)
  • Dye Penetrant (DP)

Mechanical Testing

  • Tensile
  • Hardness
  • Flattening
  • Bending

Hydrostatic Testing

Mandatory for all carbon steel welded pipes.

Coating Inspection

  • Holiday test (3LPE/FBE)
  • Surface roughness
  • DFT measurement

Documentation

  • MTC 3.1 / 3.2
  • API Monogram documentation (if applicable)
  • Weld maps, NDT reports, hydro charts

Third-Party Inspection

SGS / DNV / BV / Lloyd’s / TÜV available.

HSN Code

7306.40 — Stainless Steel Welded Pipes & Tubes

Export Coverage

We export Carbon Steel Welded Pipes to:

Middle East:

  • UAE, Saudi Arabia, Oman, Qatar, Kuwait

Africa:

  • South Africa, Egypt, Nigeria

Europe:

  • Germany, Italy, Poland, Spain

Americas:

  • USA, Canada, Mexico, Brazil

Asia Pacific:

  • Malaysia, Indonesia, Vietnam, Singapore

Used across oil & gas, water transmission, municipal projects, structural fabrication, and large pipeline networks.

Why Choose Inox Steel India for Carbon Steel Welded Pipes?

Carbon Steel Welded Pipes must have uniform weld strength, dimensional accuracy, coating compatibility, and consistent mechanical performance, especially for oil & gas pipelines, water distribution networks, and structural applications.
Inox Steel India delivers CS welded pipes tested and manufactured to global standards, ensuring safe and dependable service for long-term projects.

Our pipes are trusted worldwide because:

  1. Strict manufacturing to ASTM A53, API 5L PSL1/PSL2, IS 3589
  2. Available in ERW / EFW / LSAW / HSAW / SAW
  3. Compatible with all industrial coatings: 3LPE, FBE, CTE, Epoxy
  4. 100% NDT + Hydro tested
  5. TPI-approved (SGS, BV, DNV, Lloyd’s, TÜV)
  6. Large diameter supply up to 120 inches
  7. Custom lengths, beveling & project documentation

Whether for structural fabrication, process lines, oil transmission, or municipal pipelines, Inox Steel India provides reliable carbon steel welded pipe solutions globally.

Industries & Applications

Oil & Gas Transmission

API 5L PSL1/PSL2 pipes for petroleum, crude oil, gas, refinery pipelines, and long-distance transportation.

Water Transmission & Distribution

IS 3589 pipes for large-diameter water mains, irrigation networks, and municipal supply systems.

Structural & Mechanical Fabrication

ASTM A53 pipes for building structures, supports, racks, towers, and mechanical components.

Fire-Fighting & HVAC

A53 Grade B pipes for medium pressure systems, chilled water lines, fire suppression networks.

Sewage & Drainage Systems

IS 3589 thick-wall pipes used for underground sewage, effluent discharge & stormwater lines.

General Engineering Applications

Fabrication, process piping, industrial utilities, and low-pressure liquid/gas transport.

 

Packaging & Export Handling

To ensure safe delivery, all carbon steel welded pipes are packed as per international export standards.

Export Packaging Includes:

  • HDPE wrapping
  • Black varnish coating
  • Bevelled or plain ends with caps
  • Steel strapping & wooden supports
  • Anti-corrosion oiling (if requested)
  • Bundle identification tags (Grade/OD/WT/Heat No.)
  • Coating protection for 3LPE/FBE pipes

Ports of Dispatch:

JNPT (Nhava Sheva), Mundra, Hazira, Chennai

Export Regions:

Middle East, Africa, Europe, USA, South America, Southeast Asia

Contact Inox Steel India

Looking for ASTM A53, API 5L, or IS 3589 Carbon Steel Welded Pipes for oil & gas, water supply, fabrication, or industrial applications?

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

API 5L is used for oil & gas pipelines (higher mechanical strength), while A53 is for low/medium pressure and structural usage.

Yes — 3LPE, FBE, CTE, bitumen, epoxy lining & black varnish.

½”–24” ERW + 16”–120” SAW/LSAW/HSAW.

Yes — to 45+ countries including GCC, Africa, Europe, USA & Latin America.

Yes — MTC 3.1/3.2 and TPI from SGS, BV, DNV, TÜV, Lloyd’s.

We provide complete technical support, MTC, certifications, and global export delivery.