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Duplex & Super Duplex Round Bars

Duplex & Super Duplex Round Bars Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is a trusted manufacturer, supplier, and exporter of Duplex & Super Duplex Stainless Steel Round Bars in grades UNS S31803 / S32205 (Duplex 2205) and UNS S32750 (Super Duplex 2507), supplied in compliance with ASTM A479 / ASTM A276 standards.

Our duplex and super duplex round bars are widely used in offshore, marine, oil & gas, desalination, chemical processing, and high-chloride environments, where strength and corrosion resistance must perform together.

With consistent stock availability in hot rolled, forged, bright drawn, and peeled & polished conditions, Inox Steel India supports critical engineering projects and export requirements across India, GCC, Middle East, Africa, Europe, and the Americas.

Table of Contents

What Are Duplex & Super Duplex Round Bars & How Are They Manufactured?

Duplex and super duplex round bars are solid stainless steel bars engineered with a dual-phase microstructure (austenite + ferrite). This structure provides a unique combination of high mechanical strength, excellent resistance to pitting and crevice corrosion, and superior stress corrosion cracking resistance.

Compared to conventional austenitic stainless steels, duplex grades offer almost double the yield strength, allowing lighter and more efficient component design.

Manufacturing Process Overview

  1. Billet Selection
    High-purity stainless steel billets are selected with controlled chromium, molybdenum, and nitrogen content.
  2. Hot Rolling / Forging
    Billets are hot rolled or forged into round bar form to achieve refined grain structure and strength.
  3. Solution Annealing
    Bars are solution annealed to balance the austenitic and ferritic phases and restore corrosion resistance.
  4. Surface Finishing
    Supplied in black, bright drawn, or peeled & polished finish depending on machining and application needs.
  5. Straightening & Cutting
    Bars are straightened and supplied in random or custom cut lengths.
  6. Inspection & Testing
    Each batch undergoes chemical, mechanical, ferrite content, and ultrasonic testing.

This controlled process ensures duplex and super duplex round bars capable of long-term service in aggressive and chloride-rich environments.

Key Advantages of Duplex & Super Duplex Round Bars from Inox Steel India

  • High yield and tensile strength compared to austenitic stainless steels
  • Excellent resistance to pitting, crevice, and stress corrosion cracking
  • Superior performance in marine and offshore environments
  • Good weldability with controlled procedures
  • Reduced material thickness requirement due to higher strength
  • Long service life with lower maintenance cost

These advantages make duplex and super duplex round bars ideal for critical rotating parts, shafts, valves, and pressure-loaded components.

MASTER TECHNICAL DATA SHEET:
Duplex & Super Duplex Round Bars

Parameter Duplex 2205 (UNS S31803 / S32205) Super Duplex 2507 (UNS S32750)
Product Form Solid Round Bar Solid Round Bar
Material Category Duplex Stainless Steel (22% Cr) Super Duplex Stainless Steel (25% Cr)
Standard ASTM A479 / ASTM A276 ASTM A479 / ASTM A276
EN / DIN Equivalent EN 1.4462 EN 1.4410
Manufacturing Process Hot Rolled / Forged / Bright Drawn Hot Rolled / Forged / Bright Drawn
Diameter Range (mm) 6 – 350 mm 6 – 300 mm
Standard Sizes (mm) 8, 10, 12, 16, 20, 25, 32, 40, 50, 65, 80, 100 Same as Duplex
Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length
Surface Finish Black / Bright / Peeled & Polished Black / Bright / Peeled & Polished
Density (g/cm³) ~7.8 ~7.8
Chemical Composition (Typical %) Cr 21–23, Ni 4.5–6.5, Mo 2.5–3.5, N 0.14–0.20, C ≤0.03 Cr 24–26, Ni 6–8, Mo 3–5, N 0.24–0.32, C ≤0.03
Tensile Strength (MPa) ≥ 620 ≥ 800
Yield Strength (MPa) ≥ 450 ≥ 550
Elongation (%) ≥ 25 ≥ 25
Hardness ≤ 290 HB ≤ 310 HB
Corrosion Resistance Excellent in chloride & marine environments Superior pitting/crevice resistance for high-chloride service
Temperature Service (Guideline) Up to ~250–300°C Up to ~250–300°C (avoid prolonged 300–350°C exposure)
Heat Treatment Solution Annealed Solution Annealed
Typical Applications Shafts, valves, pump parts, marine fittings, chemical components Offshore, subsea, desalination, high-chloride plants, chemical pumps
Testing Chemical, Mechanical, UT, PMI, Ferrite Test Chemical, Mechanical, UT, PMI, Ferrite Test, ASTM G48 (pitting) when required
Certification EN 10204 3.1 / 3.2, PED (if required) EN 10204 3.1 / 3.2, PED, NACE MR0175/MR0103 (if required)
HSN / HS Code 7222 (stainless steel bars/rods) 7222 (stainless steel bars/rods)
Export Suitability Domestic & Export Export (critical service)

Grades & Standards Available

Inox Steel India supplies duplex stainless steel round bars in the following grades:

  • Duplex 2205 (UNS S31803 / S32205) – Balanced strength and corrosion resistance for marine and chemical service
  • Super Duplex 2507 (UNS S32750) – Enhanced pitting resistance for severe chloride and offshore environments

Applicable Standards:
ASTM A479 / ASTM A276
EN equivalents available on request

Key Factors to Consider When Selecting Duplex & Super Duplex Round Bars

When selecting duplex or super duplex round bars, the following parameters are critical:

  • Chloride Exposure Level
    Super duplex 2507 is preferred for high-chloride and seawater environments.
  • Mechanical Load Requirement
    Duplex grades provide higher yield strength than standard stainless steels.
  • Temperature Limitation
    Duplex steels are best suited for service up to ~300°C.
  • Fabrication & Welding
    Controlled heat input is essential to maintain phase balance.
  • Compliance Requirements
    NACE MR0175 / MR0103 may be required for sour service applications.

    Global & Indian Demand Overview

    India:
    Strong demand from chemical plants, desalination units, offshore fabricators, and pump manufacturers in Mumbai, Chennai, Gujarat, and coastal regions.

    GCC & Middle East:
    Extensively used in offshore platforms, seawater piping, valves, and subsea components.

    Europe & Americas:
    Preferred for high-integrity marine, energy, and chemical processing equipment requiring ASTM and PED compliance.

    Inox Steel India supports these markets with ready stock, export documentation, and consistent supply schedules.

Applications of Duplex & Super Duplex Round Bars

Duplex and super duplex round bars supplied by Inox Steel India are engineered for applications requiring a combination of high mechanical strength and exceptional corrosion resistance, particularly in chloride-rich and aggressive environments.

Application-Wise Usage

Industry / Sector Typical Applications Preferred Grades
Oil & Gas Shafts, valve components, connectors Duplex 2205
Offshore & Marine Propeller shafts, fasteners, risers Super Duplex 2507
Desalination Plants Pump shafts, seawater handling parts Super Duplex 2507
Chemical Processing Reactor internals, agitator shafts Duplex 2205
Power & Energy High-strength mechanical components Duplex 2205
Pulp & Paper Digesters, pressure-loaded parts Duplex 2205

These applications demand high yield strength, resistance to stress corrosion cracking, and long service life, which duplex and super duplex steels consistently deliver.

Duplex & Super Duplex Round Bar Size Range & Standard Dimensions

Inox Steel India supplies duplex and super duplex round bars in a comprehensive size range suitable for machining, forging, and structural applications.

Standard Diameter Range (mm)

6 mm, 8 mm, 10 mm, 12 mm, 16 mm, 20 mm, 25 mm, 32 mm, 40 mm, 50 mm, 65 mm, 80 mm, 100 mm and above up to 350 mm

Length Options

  • Random Lengths
  • Fixed Lengths
  • Custom Cut-to-Length (as per drawing or requirement)

Finish Options

  • Hot Rolled (Black)
  • Bright Drawn
  • Peeled & Polished

Bright and peeled bars are preferred for precision machining and rotating components.

Duplex & Super Duplex Round Bar Weight Calculation

The standard formula used for estimating round bar weight:

Weight (kg/m) = (D² × 0.006165)
Where D = Diameter in mm

This calculation is commonly used for material planning, logistics estimation, and cost evaluation, including duplex round bar weight calculators used by buyers.

Duplex & Super Duplex Round Bar Price – Indicative Range

Prices vary based on grade, diameter, finish, and certification requirements. Below is an indicative price range for reference.

Grade Approx. Price INR/kg Typical Use
Duplex 2205 (S31803 / S32205) ₹ 380 – ₹ 580 Marine & chemical service
Super Duplex 2507 (S32750) ₹ 620 – ₹ 950 Offshore & high-chloride environments

Prices are indicative and subject to change based on alloy surcharge, certification (NACE / PED), and size.

HSN / HS Code for Duplex & Super Duplex Round Bars

  • HSN Code: 7222

Applicable for stainless steel bars and rods under Indian and international trade classification.

Duplex round bar prices generally range from ₹380 – ₹580 per kg, depending on size and finish.

They are widely used in offshore platforms, desalination plants, and high-chloride chemical environments.

Yes, controlled heat input and suitable filler metals are recommended to maintain phase balance.

Yes, we supply peeled & polished duplex and super duplex round bars for precision applications.

Why Choose Inox Steel India for Duplex & Super Duplex Round Bars

Inox Steel India is a dependable duplex and super duplex round bar manufacturer and supplier in India, supplying high-performance stainless steel bars for critical marine, offshore, and chemical processing applications. With consistent availability of Duplex 2205 (UNS S31803 / S32205) and Super Duplex 2507 (UNS S32750) round bars, we support projects where corrosion resistance and mechanical strength are equally critical.

Our Core Strengths

  • Ready stock of Duplex 2205 & Super Duplex 2507 round bars
  • Supplied as per ASTM A479 / ASTM A276
  • Availability in hot rolled, bright drawn, and peeled & polished finishes
  • Custom cut lengths for rotating and machined components
  • EN 10204 3.1 / 3.2 certification with full traceability
  • Optional NACE MR0175 / MR0103 compliance
  • Competitive duplex & super duplex round bar pricing in India
  • Export-ready packing and documentation

Our focus is on material reliability, correct grade selection, and long-term service performance in aggressive environments.

Industries We Serve

Industry Application
Offshore & Marine Shafts, fasteners, risers
Oil & Gas Valves, connectors, pressure parts
Desalination Pump shafts, seawater systems
Chemical Processing Reactor internals, agitators
Power & Energy High-strength mechanical components
Pulp & Paper Digesters, pressure-loaded parts

Each industry is supported with technical guidance, inspection support, and dependable supply timelines.

Packaging & Export Readiness

All duplex and super duplex round bars are packed to ensure safe handling and corrosion protection:

  • Bundled with steel straps and HDPE wrapping
  • Wooden pallets or crates for export shipments
  • Clear marking with grade, diameter, heat number, and standard
  • Seaworthy packing for overseas logistics

Export Destinations:
UAE, Saudi Arabia, Oman, Qatar, Nigeria, South Africa, Germany, Italy, USA, and other global markets.

Dispatch is handled through JNPT (Mumbai), Mundra, and Hazira ports.

Duplex & Super Duplex Round Bar Supplier Near Alankar Cinema, Mumbai

If you are searching for a duplex or super duplex round bar supplier near Alankar Cinema, Mumbai, Inox Steel India offers immediate availability, certified material, and nationwide as well as export delivery support.