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EFW Welded Tubes

EFW (Electric Fusion Welded) Tubes Manufacturer, Supplier & Exporter – INOX STEEL INDIA

INOX STEEL INDIA is a global manufacturer and supplier of EFW (Electric Fusion Welded) Tubes in Stainless Steel, Duplex, Super Duplex, and Nickel Alloys, engineered specifically for heat-transfer applications including heat exchangers, condensers, boilers, coolers, reheaters, petrochemical heaters, and pressure processing systems.

Our EFW Tubes are produced in accordance with ASTM A249, ASTM A269, ASTM A312, ASTM A358, ASTM B515 / B516 / B626, and EN 10217-7, ensuring excellent weld integrity, corrosion resistance, and temperature stability.

With advanced fusion welding systems, post-weld heat treatment, and 100% radiography (RT) evaluation, every EFW tube delivers consistent performance under thermal cycling, vibration, and corrosive operating environments.

Used extensively by EPC contractors, fertilizer plants, petrochemical units, thermal power plants, desalination units, and offshore industries, INOX STEEL INDIA supplies fully certified, high-accuracy, heat-transfer-grade EFW Tubes to 60+ countries.

Table of Contents

What Is an Electric Fusion Welded (EFW) Tube?

An EFW Tube is a welded tube manufactured using high-voltage electric arc fusion, where the edges of the plate or strip are melted and fused together, creating a full-penetration weld.

Unlike ERW (Electric Resistance Welded), EFW uses a fusion arc, enabling:

  • Superior weld penetration
  • Capability to weld thicker materials
  • High corrosion resistance in the weld zone
  • Suitability for high-temperature, high-pressure, and heat-transfer service

EFW tubes are the preferred choice in chemical processing, oil & gas heaters, boilers, pressure reticulation lines, and corrosive fluid handling where welded integrity must match or exceed base metal performance.

How EFW Tubes Are Manufactured

1. Plate / Strip Selection & Edge Preparation

High-grade stainless steel, duplex, or nickel alloy plates/strips are edge-beveled, cleaned, and prepared for welding.

2. Forming into Cylinder Shape

The plate/strip is roll-formed into a cylindrical shape with precise alignment of edges.

3. Electric Fusion Welding (Core Process)

  • High-voltage fusion arc melts the plate edges
  • Deep weld penetration
  • High purity weld zone
  • Strong metallurgical bond

4. Post-Weld Heat Treatment (PWHT)

Full solution annealing to remove weld stresses and restore corrosion resistance.

5. Weld Bead Smoothing / Grinding

Internal and external weld beads are ground or left as-welded as per standard.

6. Sizing, Rolling & Straightening

  • OD accuracy
  • Wall thickness uniformity
  • Straightness ≀ 1.5 mm per meter

7. 100% Radiographic Testing (RT)

All EFW weld seams undergo full radiography ensuring structural integrity.

8. Final Finishing & Passivation

Pickling, bright annealing, and mechanical polishing for smooth heat-transfer flow.

Key Advantages of EFW Tubes

  • Superior weld penetration
  • Available in thicker wall sections
  • Ideal for heat-transfer and corrosive service
  • Weld zone properties match base metal after annealing
  • Excellent surface finish for condensers & heat exchangers
  • Allows large diameter manufacturing
  • High performance in chloride, acidic, seawater environments

Grades & Standards Available

Material Grades Standards
Stainless Steel 304/L, 316/L, 321, 347, 310S A249, A269, A312, A358
Duplex S31803 / S32205 A790 / A928
Super Duplex S32750 / S32760 A790 / A928
Nickel Alloys Inconel, Incoloy, Monel, Hastelloy B515 / B516 / B626

Applications by Grade & Industry

Material Applications Industries
SS 304/304L Condensers, coolers Pharma, food
SS 316/316L Heat exchangers, evaporators Petrochemical, marine
SS 321/347 Heaters, superheaters Refineries, power plants
SS 310S Furnace tubes Steel & chemical plants
Duplex / Super Duplex Desalination exchangers Offshore, marine
Nickel Alloys High-temp exchangers Nuclear, oil & gas

EFW Tube Size Range

OD (mm) OD (Inch) WT (mm) Length
6 – 38 ΒΌβ€³ – 1Β½β€³ 0.8 – 3.0 3 – 12 m
38 – 114 1Β½β€³ – 4Β½β€³ 1.0 – 6.0 3 – 12 m
114 – 219 4Β½β€³ – 8β€³ 2.0 – 10.0 6 – 12 m
219 – 508 8β€³ – 20β€³ 3.0 – 12.7 6 – 12 m

Indicative Price List (2025)

Material INR/Kg USD/Kg
SS 304/304L β‚Ή360 – β‚Ή420 $4.30 – $5.00
SS 316/316L β‚Ή420 – β‚Ή520 $5.00 – $6.25
SS 310S β‚Ή650 – β‚Ή860 $8.00 – $10.20
Duplex / Super Duplex β‚Ή680 – β‚Ή950 $8.20 – $11.40
Nickel Alloys β‚Ή2,500 – β‚Ή3,800 $28 – $42

HSN / HS Code

Material HSN Code
Stainless Steel EFW 7306.40.00
Nickel Alloy EFW 7306.90.90
Duplex / Super Duplex 7306.40.00

Testing & Quality Assurance

  • 100% Radiographic Test (RT)
  • Eddy Current Test
  • Hydrostatic Test
  • Ultrasonic Testing
  • Visual & Dimensional Inspection
  • PMI, IGC & ASTM G48 (as required)

Packaging & Export Logistics

  • HDPE moisture protection
  • Plastic end caps
  • Steel strapped bundles
  • Seaworthy wooden cases

Order Heat-Transfer Grade EFW Tubes Today

ERW uses high-frequency resistance heat, while EFW uses arc fusion.
EFW allows:
βœ” deeper penetration
βœ” thicker material welding
βœ” superior corrosion resistance in weld zone

Seamless is best for high-pressure internal systems.
EFW is superior for heat-transfer, high-temperature, and corrosive applications where welding integrity is crucial.

Yes β€” EFW is widely used in heat exchangers, boilers, condensers, evaporators, especially in corrosive & high-temperature service.

Yes β€” Inconel, Monel, Hastelloy, Incoloy in A358/B515/B516/B626 standards.

Absolutely β€” 100% RT is provided for all EFW welds.

Refinery β€’ Petrochemical β€’ Chemical β€’ Power β€’ Fertilizer β€’ Marine β€’ Offshore.