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ERW (Electric Resistance Welded) Pipes Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is one of the leading manufacturers, suppliers, and exporters of ERW (Electric Resistance Welded) Pipes, supplying to major industries across the GCC, Middle East, African nations, European countries, and North & South America.
Our ERW Pipes are produced using high-quality Carbon Steel, Mild Steel, and Stainless Steel grades, strictly conforming to ASTM A53, ASTM A500, ASTM A312 (ERW variants), IS 3589, IS 1239, and API 5L standards.

With ISO certification, IBR compliance (for SS grades), and strong quality control systems, every ERW pipe manufactured at Inox Steel India undergoes precision forming, high-frequency welding, cold sizing, heat treatment (where applicable), and mandatory hydrostatic testing — ensuring reliability, uniformity, and dimensional accuracy for low and medium-pressure service.

Our ERW Pipes are extensively used in water transportation, fire-fighting systems, structural fabrication, general engineering, mechanical frameworks, furniture, and light process industries, where consistency, weld integrity, and mill test documentation are mandatory.

Table of Contents

What Is an ERW Pipe and How Is It Made?

An ERW (Electric Resistance Welded) pipe is a longitudinally welded steel pipe manufactured by passing high-frequency electrical current through the edges of a steel strip until they heat and fuse together — forming a clean, strong, and uniform weld without the use of filler metal.

ERW Pipes offer excellent roundness, straightness, dimensional stability, and a smooth internal bore, making them ideal for high-volume, low-to-medium pressure applications such as water lines, structural columns, fabrication supports, and mechanical assemblies.

Manufacturing Steps — How ERW Pipes Are Produced

The ERW Pipe manufacturing process is fully automated and includes:

  1. Coil Selection & Slitting: High-grade hot-rolled or cold-rolled steel coils are selected and slit into strips according to the final pipe diameter.
  2. Forming the Pipe (Cold Forming): The slit strip passes through a series of forming rollers that gradually bend the material into a perfectly round tube.
  3. High-Frequency Electric Resistance Welding (ERW HF/HFIW): The edges of the coil strip are heated by high-frequency electrical current and pressed together to form a fused longitudinal weld.
  4. Internal & External Weld Bead Removal: The weld bead is removed to ensure a smooth finish inside and outside the pipe.
  5. Sizing & Shaping: Pipes go through sizing stands to achieve exact outer diameter tolerances with minimal deviation.
  6. Heat Treatment (Normalizing / Stress Relief): Applied when needed to refine grain structure and improve weld integrity.
  7. Hydrostatic & Non-Destructive Testing: Every pipe undergoes: Hydro test, Eddy current test, Visual inspection, Weld bead examination
  8. Cutting, End Finishing & Marking: Pipes are cut to length (4–12 m), ends prepared (PE/BE/Threaded), and marked with heat numbers for traceability.

This controlled manufacturing process ensures superior weld consistency and uniform mechanical properties along the entire pipe length.

Key Advantages of ERW Pipes Compared to Other Welded Pipes

Just as seamless pipes have unique advantages over welded pipes, ERW Pipes offer their own engineering benefits, especially in cost-sensitive and low/medium-pressure applications:

High Dimensional Accuracy
Cold forming and automated welding deliver precise OD, thickness, and straightness.

Smooth Internal Surface
Minimal weld bead → lower friction loss → better water flow and lower scaling.

Superior Weld Quality
High-frequency welding produces a clean, narrow heat-affected zone (HAZ).

Cost-Effective for Bulk Projects
ERW technology is ideal for long-run production → lower cost per meter.

Lightweight Yet Strong
Perfect for structural, architectural, and mechanical support systems.

Environmentally Efficient Manufacturing
No filler metal, no flux — clean and sustainable production.

These advantages make ERW pipes the preferred choice for water lines, civil engineering, scaffolding, HVAC supports, furniture frames, and utility services worldwide.

Grades & Standards We Supply

Inox Steel India manufactures and exports ERW Pipes in the following standards:

  • ASTM A53 (Type E / ERW)
  • ASTM A500 (Structural tubing)
  • IS 3589 (Water & structural pipes)
  • IS 1239 (Light, Medium ERW)
  • API 5L (Grades B to X52 ERW variants)
  • ASTM A312 (ERW Stainless Steel variants)

These standards define chemical composition, mechanical strength, dimensional tolerances, and testing requirements, ensuring fit-for-purpose performance in global projects.

Where ERW Pipes Are Used?

ERW Pipes are essential for thousands of engineering and infrastructure systems:

🔹 Water & Sewage Pipelines: Municipal, industrial, and civil networks.
🔹 Fire-Fighting Systems: Fire hydrant pipelines, sprinkler risers.
🔹 Structural & Architectural Fabrication: Supports, frames, trusses, guard rails, furniture frames.
🔹 General Engineering & Fabrication: Automobile components, tubular structures, machine frames.
🔹 Mechanical & Utility Systems: Air, steam (low pressure), HVAC supports, ducts.
🔹 Industrial Piping: Process water, cooling lines, boiler feed lines.
🔹 Oil, Gas & Non-Critical Fluids: Suitable for low-pressure transport & casing.

Each application benefits from the consistent weld strength, dimensional stability, and cost efficiency of ERW Pipes.

ERW (Electric Resistance Welded) Pipes – Technical Grades, Standards & Engineering Guid

Just as engineers evaluate stainless steel seamless pipes based on grade, temperature, corrosion level, and pressure requirement, ERW Pipes must be selected based on the correct material category — Carbon Steel, Mild Steel, or Stainless Steel.

Below is the complete engineering guide for selecting the correct ERW Pipe for your project.

Parameter / Property ERW Carbon Steel (ASTM A53 / IS 3589) ERW Mild Steel (IS 1239 / IS 3589) ERW Stainless Steel (304 / 304L / 316 / 316L)
Standard / Specification ASTM A53 / A500 / API 5L / IS 3589 IS 1239 / IS 3589 ASTM A312 (ERW) / ASTM A358
Material Type Carbon Steel Low Carbon Steel Austenitic Stainless Steel
UNS Designation K03005 (A53) NA S30400 / S30403 / S31600 / S31603
Equivalent EN / DIN / JIS EN 10217-1 / DIN 2440 EN 10255 SS 304 → 1.4301 / SS 316 → 1.4401
Chemical Composition (% Max) C: 0.18–0.25, Mn: 0.30–1.20, Si ≤ 0.35, P ≤ 0.050, S ≤ 0.058, Fe Balance C ≤ 0.20, Mn ≤ 1.3, P ≤ 0.040, S ≤ 0.040, Fe Balance (304) C ≤ 0.08, Cr 18–20, Ni 8–11; (316) C ≤ 0.08, Cr 16–18, Ni 10–14, Mo 2–3
Tensile Strength (MPa) 330 – 415 320 – 380 ≥ 515
Yield Strength (MPa) ≥ 205 ≥ 195 ≥ 205
Elongation (%) ≥ 20 ≥ 20 ≥ 40
Hardness (HRB) ≤ 90 ≤ 92 ≤ 90
Corrosion Resistance Moderate Low Excellent
Temperature Range (°C) Ambient to 400°C Ambient to 350°C -196°C to +870°C (316L), -196°C to +800°C (304)
Typical Applications Water lines, structural, fabrication, light engineering Scaffolding, low-pressure water systems, furniture, fabrication Chemical, food-grade utility, decorative, architectural, water systems
Available Sizes (NB / OD) ½″ – 24″ NB / 17.2 – 610 mm OD ½″ – 24″ NB ½″ – 12″ NB
Schedules (Thickness) SCH 10 / 20 / 40 / 80 SCH 10 / 20 / 40 SCH 5 – SCH 40
End Finishes Plain, Bevelled, Threaded Plain, Threaded Plain, Bevelled
Testing Requirements Hydro, Eddy Current, Bend, Flattening, Weld Inspection Hydro, Bend Test, Visual & Dimensional Hydro, Eddy Current, PMI, Weld Bead Inspection
Typical HS / HSN Code 7306.30 7306.30 / 7306.90 7306.40
Equivalent ASTM / ASME ASTM A53 / A500 / API 5L IS 1239 / IS 3589 ASTM A312 / A358
Supply Condition Black / Galvanized Black / GI Annealed / Pickled / Polished
Certifications & Docs MTC 3.1 / 3.2, Hydro Test Report, NDT Report MTC 3.1, Hydro Test MTC 3.1 / 3.2, PMI, CE / PED, TPI

 

Technical Factors to Consider When Selecting ERW Pipes

01.

Material Category (CS / MS / SS)

ERW Carbon Steel (ASTM A53, API 5L, IS 3589)

  • Best for water lines, civil engineering, fabrication
  • Moderate corrosion resistance
  • Suitable for low/medium pressure
  • Structural strength is excellent

ERW Mild Steel (IS 1239 Medium / Heavy)

  • Thin wall, lightweight
  • Best for scaffolding, furniture, general fabrication
  • Low pressure rating

ERW Stainless Steel (304/304L/316/316L)

  • High corrosion resistance
  • Food-grade & decorative applications
  • Usable in chemical plants
  • Better temperature resistance

02.

Pressure & Temperature Ratings

ERW Pipes are ideal up to:

  • CS: Ambient to 400°C
  • MS: Ambient to 350°C
  • SS: -196°C to +870°C

For higher pressure or superheated steam → use seamless or SAW.

03.

Welding & Fabrication Compatibility

  • ERW CS/MS: Highly weldable
  • ERW SS: Use low-carbon L grades for better weldability

04.

Certifications & Compliance

Inox Steel India supplies ERW Pipes with:

  • EN 10204 3.1 / 3.2 MTC
  • IBR (for SS)
  • CE / PED (for export)
  • Hydro Test Certificate
  • TPI Reports (SGS, BV, DNV, LR, TÜV)

Global Demand Analysis — ERW Pipes

India:

High consumption in Mumbai, Pune, NCR, Gujarat, Chennai for water lines, construction & fabrication.

GCC & Middle East:

UAE, Saudi Arabia, Oman import ERW pipes for infrastructure, mechanical works, and fabrication.

Africa:

Nigeria, Egypt, Kenya, South Africa source ERW CS/MS for water & structure.

Europe & Americas:

UK, Germany, USA, Brazil purchase ERW SS for food, architecture & light process applications.

Inox Steel India supports all these regions with ready stock + export packaging + fast dispatch from JNPT/Mundra/Hazira.

Applications by Grade / Type / Standard

Below follows the same style as the stainless steel page — each grade/type has its own section.

ERW Carbon Steel Pipes (A53 / A500 / IS 3589 / API 5L)

Service Use:
Water, fire-fighting, process water, structural applications.

Typical Applications:

  • Water distribution pipelines
  • Fire hydrant networks
  • Structural columns, frames & supports
  • Mechanical tubing
  • General engineering
  • Low-pressure steam & air lines

Size Range: ½″ – 24″ NB
Temperature Range: Ambient to 400°C
Industry Sectors: Construction | EPC Contractors | Water Boards | Fabricators | Agriculture

ERW Mild Steel Pipes (IS 1239 / IS 3589 Medium/Heavy)

Service Use:
Low-pressure structural & fabrication work.

Typical Applications:

  • Scaffolding pipes
  • Furniture frames
  • Railing & handrails
  • Fencing & fabrication
  • Low-pressure flow lines

Size Range: ½″ – 24″ NB
Temperature Range: Ambient to 350°C
Industry Sectors: Infrastructure | Fabrication | Furniture | Light Engineering

ERW Stainless Steel Pipes (304 / 304L / 316 / 316L)

Service Use:
Corrosion resistant utility lines, decorative structures, food-grade & chemical lines.

Typical Applications:

  • Chemical & water lines
  • Decorative structures
  • Food & beverage processing
  • Architectural fabrication
  • Pharmaceutical utility lines

Size Range: ½″ – 12″ NB
Temperature Range: -196°C to +870°C
Industry Sectors: Pharma | Chemical | Food & Beverage | Architecture | Marine

ERW Pipe Size & Dimensional Chart

NPS (Inch) OD (mm) Wall Thickness (mm) Approx. Weight (kg/m)
½″ 21.3 2.0 – 3.2 1.00 – 1.40
1″ 33.4 2.6 – 3.6 1.80 – 2.45
2″ 60.3 3.2 – 4.0 4.80 – 5.60
3″ 88.9 3.2 – 5.0 7.20 – 10.20
4″ 114.3 3.6 – 6.0 10.5 – 16.8
6″ 168.3 4.5 – 7.1 20.8 – 30.2
8″ 219.1 5.0 – 8.2 28.4 – 43.6
10″ 273.1 6.0 – 9.3 40.2 – 63.1
12″ 323.9 6.4 – 9.5 55.7 – 84.3

ERW Pipe Price List (Indicative INR & USD)

Prices vary by grade, heat treatment, thickness, and project requirements.

Material / Grade OD Range (mm) INR/kg (F.O.B Mumbai) USD/kg (F.O.B India) Typical Use
ERW CS (A53 / IS 3589) 17 – 610 ₹ 60 – ₹ 85 $ 0.75 – $ 1.05 Water / Structural
ERW MS (IS 1239 Medium/Heavy) 17 – 610 ₹ 55 – ₹ 75 $ 0.70 – $ 0.95 Fabrication / Scaffolding
ERW SS 304 / 304L 12 – 325 ₹ 240 – ₹ 320 $ 3.0 – $ 3.9 Food / Decorative
ERW SS 316 / 316L 12 – 325 ₹ 320 – ₹ 450 $ 3.9 – $ 5.4 Chemical / Marine

ERW Pipe HSN / HS Code

  • 7306.30 – ERW Carbon Steel Pipes
  • 7306.40 – ERW Stainless Steel Pipes
  • 7306.90 – Other welded pipes

Testing & Quality Assurance – Inox Steel India

Just like stainless steel seamless pipes, every ERW Pipe undergoes:

  1. Hydrostatic Pressure Test
  2. Eddy Current / UT Testing
  3. Bend & Flattening Test
  4. Tensile & Hardness Testing
  5. Dimensional & Visual Inspection
  6. Weld Bead Examination
  7. Positive Material Identification (for SS grades)
  8. TPI: SGS · BV · DNV · LR · TÜV

All materials are supplied with full documentation:

  • MTC (EN 10204 3.1 / 3.2)
  • IBR (SS pipes)
  • PED / CE (for export)
  • COO & Packing List

Why Choose Inox Steel India for ERW Pipes?

Just as engineers select stainless steel seamless pipes based on consistent metallurgy and global certifications, ERW Pipes must be sourced from a mill that ensures weld integrity, uniform thickness, surface finish quality, and full test documentation.

Inox Steel India brings all these capabilities together:

Top Reasons to Choose Inox Steel India

  1. High-Frequency ERW Welding Machines (HF/HFIW): Ensures smooth weld seam, narrow HAZ, and strong metallurgical bonding.
  2. In-House NDT Testing Facility: Eddy Current, Hydrotesting, Dimensional Inspection for 100% weld reliability.
  3. Large-Scale Production & Ready Stock: Regular inventory in ½″–24″ NB, thickness from 1.5–12 mm, in CS/MS/SS.
  4. Export-Quality Coil Sourcing: Raw material sourced from leading mills ensures excellent surface finish and consistency.
  5. IBR, CE, PED, ISO Certifications: Compliance for global supply — GCC, Africa, Europe, USA, LATAM.
  6. Custom Lengths, Coatings & Fabrication: Cut-to-length, threading, beveling, GI coating, and polishing available.
  7. Trusted by EPCs & OEMs: Used in water projects, structural fabrication, fire-fighting networks, HVAC contractors, and mechanical industries.
  8. Strong After-Sales & Documentation Support: Mill Test Certificates (EN 10204 3.1/3.2), IBR documents, hydro test reports, TPI clearance.

Industries & Applications We Serve

Industry Application Material Used
Water Supply Boards Transmission mains, distribution lines ERW CS / MS
Fire-Fighting Systems Hydrant lines, risers ERW CS
Construction & Infrastructure Structural supports, columns ERW CS / MS
Fabrication Workshops Frames, mechanical structures ERW MS / CS
Furniture Manufacturing Tubular furniture ERW MS
HVAC & Mechanical Supports, duct stands ERW CS / MS
Pharma & Food Utility & decorative lines ERW SS 304 / 316
Chemical Industries Low-pressure fluid lines ERW SS 316
Automotive Chassis, tubular components ERW CS / MS

Packaging & Export Details

Our packaging system follows the same export-grade standards as our seamless and welded stainless steel products:

  • HDPE / LDPE wrapping
  • Bundle packing with steel straps
  • Anti-rust oil coating (CS/MS)
  • End caps for SS pipes
  • Waterproof sheeting for sea shipments
  • Fumigated wooden boxes for smaller OD SS ERW
  • Custom export markings (Heat No, Size, Standard, Grade, Country)

🌍 Export Ports

  • JNPT Nhava Sheva
  • Mundra
  • Hazira
  • Chennai

🌎 Export Regions

  • UAE, Saudi Arabia, Oman, Qatar, Kuwait, Bahrain
  • Egypt, Kenya, South Africa, Ghana, Morocco
  • UK, Germany, Italy, Spain, Poland
  • USA, Canada, Mexico, Brazil, Chile

This follows the exact export detailing style found in your stainless steel pipe page.

Talk to Our Experts – Get Instant Quote

Inox Steel India supplies ERW Pipes with mill test certification, full traceability, and export packaging.
Whether you need carbon steel, mild steel, or stainless steel ERW Pipes — our team supports you with quick delivery, competitive prices, and technical guidance.

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in, steel@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

ASTM A53, A500, IS 3589, IS 1239, API 5L, and ASTM A312 (ERW SS).

ERW Pipes have a weld seam and are ideal for low/medium pressure. Seamless pipes have no weld and are used for high-pressure/high-temperature applications.

Yes, ERW CS/MS pipes are widely used in structures, frames, columns, trusses, and fabrication work.

Absolutely — IS 3589 and A53 ERW pipes are standard for water lines.

Yes — grades 304, 304L, 316, and 316L are available.

If you need ERW Pipes with guaranteed weld integrity, consistent dimensions, and export-ready documentation, Inox Steel India is your trusted manufacturer.

📞 Contact us today for the best price & fastest delivery.