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ASTM A789 A790

ASTM A789 / ASTM A790 Duplex & Super Duplex Welded Tubes

Built for extreme environments: high pressure, high chloride, high corrosion.

Duplex (22% Cr) and Super Duplex (25% Cr) stainless steels are the workhorses of modern offshore, subsea, desalination, chemical and power industries. These materials combine the best of two worlds:

  • Austenitic stainless steel → excellent corrosion resistance
  • Ferritic stainless steel → higher strength, better SCC resistance

Result:
Twice the strength of 304/316
Superior corrosion resistance in seawater & chlorides
High-pressure durability without heavy wall thickness

For engineering teams designing pipelines, risers, manifolds and corrosion-critical components, ASTM A789/A790 duplex tubes offer unmatched dependability.

Table of Contents

ASTM A789 / ASTM A790 Duplex & Super Duplex Welded Tubes

Built for extreme environments: high pressure, high chloride, high corrosion.

Duplex (22% Cr) and Super Duplex (25% Cr) stainless steels are the workhorses of modern offshore, subsea, desalination, chemical and power industries. These materials combine the best of two worlds:

  • Austenitic stainless steel → excellent corrosion resistance
  • Ferritic stainless steel → higher strength, better SCC resistance

Result:
Twice the strength of 304/316
Superior corrosion resistance in seawater & chlorides
High-pressure durability without heavy wall thickness

For engineering teams designing pipelines, risers, manifolds and corrosion-critical components, ASTM A789/A790 duplex tubes offer unmatched dependability.

What Are Duplex & Super Duplex Welded Tubes?

These are welded stainless-steel tubes manufactured from duplex alloys that contain a balanced austenite–ferrite microstructure.

They provide:

  • High mechanical strength
  • Extreme chloride stress corrosion cracking (SCC) resistance
  • Outstanding pitting resistance (PREN > 40 for Super Duplex)
  • Long service life in aggressive media

Duplex Grades

  • UNS S31803 — 22% Cr, standard duplex
  • UNS S32205 — improved chemistry, higher strength
  • UNS S32304 — lean duplex, cost-effective corrosion resistance

Super Duplex Grades

  • UNS S32750 (2507) — high strength + PREN 42–45
  • UNS S32760 (Zeron 100) — premium alloy with W addition

These materials outperform 316/317 stainless steel in nearly all severe environments.

Why Duplex / Super Duplex Instead of 316 Stainless Steel?

1. 2X Mechanical Strength

Duplex alloys deliver approximately twice the yield strength of 316, enabling lower wall thickness, lower weight, and reduced overall cost for the same pressure rating.

2. Extreme Resistance to Chlorides

AlloyPREN
316L~25
Duplex 2205~35
Super Duplex 2507>40–45

3. Excellent SCC Resistance

Super Duplex tubes resist stress cracking in seawater, chlorinated industrial water, high-pressure brine, and sour gas (Hâ‚‚S) environments.

Difference Between ASTM A789 & ASTM A790

StandardCoversUse Case
ASTM A789Seamless & welded duplex tubesHeat exchangers, condensers
ASTM A790Seamless & welded duplex pipeProcess piping, risers

Where Duplex & Super Duplex Tubes Are Used

  • Oil & Gas – subsea manifolds, offshore piping, umbilicals
  • Desalination – high-pressure brine lines, RO systems
  • Chemical & Petrochemical – acidic & chloride service
  • Power & Energy – condensers, cooling seawater systems
  • Marine Engineering – FPSO modules, ballast systems

Why Duplex & Super Duplex Excel

  • Very high strength with reduced wall thickness
  • Resistant to pitting, crevice corrosion & erosion
  • Suitable for temperatures up to 315°C
  • Excellent low-temperature impact strength (–46°C)

A. Size Range & Dimension Capability

OD RangeWT RangeApplications
6 – 19.05 mm0.8 – 2.0 mmInstrumentation, injection lines
19.05 – 38.1 mm1.0 – 3.0 mmHeat exchangers
38.1 – 60.3 mm2.0 – 5.0 mmProcess piping
60.3 – 114.3 mm3.0 – 8.0 mmOffshore manifolds
114.3 – 168.3 mm4.0 – 10.0 mmMain headers

B. PREN & Corrosion Matrix

GradePRENResistance
316L~25Moderate
Duplex 220534–36Very High
Super Duplex 250740–45Extreme

Welding, Fabrication & Heat Treatment

  • TIG, SAW, Plasma, Orbital welding
  • Controlled heat input for phase balance
  • Solution annealed & quenched where required
  • Passivation to restore corrosion resistance

Testing & Inspection

  • Hydrostatic testing
  • Eddy Current / UT / RT
  • PMI & Ferrite measurement
  • Impact testing (–46°C)

Indicative Price Range

AlloyINR/KgUSD/Kg
Duplex 2205₹550 – ₹800$7 – $11
Lean Duplex₹480 – ₹720$6 – $9
Super Duplex₹850 – ₹1,300$10 – $16

Why Choose INOX STEEL INDIA

  • Controlled duplex metallurgy
  • Project-grade welding discipline
  • High PREN material assurance
  • EN 10204 3.1 / 3.2 documentation
  • Third-party inspection support

Packaging & Export Handling

  • Plastic end caps
  • VCI wrapping
  • Wooden export crates

Frequently Asked Questions (FAQs)

Q1. Difference between ASTM A789 & A790?
A789 covers tubes; A790 covers pipes.

Q2. Why duplex instead of 316?
Higher strength & superior chloride SCC resistance.

Q3. Is welded duplex reliable offshore?
Yes, with controlled welding & NDT.

Get Project-Ready Duplex & Super Duplex Welded Tubes