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ERW Welded Tubes

ERW (Electric Resistance Welded) Tubes Manufacturer, Supplier & Exporter — INOX STEEL INDIA

INOX STEEL INDIA is a trusted and globally recognized manufacturer, stockist, and exporter of ERW (Electric Resistance Welded) Tubes supplying to UAE, Saudi Arabia, Qatar, Oman, Kuwait, Africa, Europe, and North–South America.

With advanced HF–ERW mills, in-line NDT testing, and precise forming technology, we deliver ERW tubes engineered for low/medium pressure service, structural fabrication, automotive engineering, and industrial applications.

Our ERW Tubes are manufactured from prime HR/CR coils sourced from reputed mills and processed through high-frequency welding technology to produce consistent, defect-free, and dimensionally accurate tubes.

Whether you require round, square, or rectangular ERW tubes in MS/CS or stainless steel grades, INOX STEEL INDIA provides world-class quality backed by 3.1/3.2 certification and strong global export capabilities.

Table of Contents

What Are ERW Tubes? (Technical Insight)

ERW (Electric Resistance Welded) Tubes are welded pipes produced by passing high-frequency electrical current through the edges of steel strip, heating the material, and forging the joint without filler metal.

This creates a strong, uniform weld that is metallurgically equivalent to the base metal.

  • Structural engineering
  • Mechanical fabrication
  • Furniture & racks
  • Water lines (low/medium pressure)
  • Scaffolding
  • Solar structure mounting
  • Automotive chassis & cross-members
  • Architectural & decorative applications (SS ERW)

How ERW Tubes Are Manufactured (Step-by-Step Engineering Process)

1. Slitting & Coil Preparation
Prime HR/CR coils are slit into exact strip widths as per tube size.

2. Forming the Tube Shape
Rollers gradually form the strip into a round or pre-shaped hollow.

3. High-Frequency Induction Welding (HFI / HF-ERW)
Edges of the formed strip are heated by electrical resistance and forged together under pressure.
✔ No filler metal
✔ No arc
✔ Strong, consistent weld seam

4. Bead Removal (Internal/External)
Weld bead is removed to maintain smooth flow and high finishing.

5. Sizing & Calibration
The tube passes through sizing mills to achieve exact OD, WT & shape tolerances.

6. Non-Destructive Testing (NDT)
Inline eddy current or ultrasonic testing detects any weld or surface inconsistencies.

7. Cutting, Straightening & Finishing
Tubes are cut into 3m / 6m / 12m lengths and straightened.

8. GI Coating / Polishing / Pickling (If Required)
Black ERW
GI coated (IS 1239 Part 1)
P&O pickled
Polished SS A554 mirror finish

This ensures perfect weld integrity, consistent wall thickness, superior finishing, and reliable service life.

Key Advantages of INOX STEEL INDIA ERW Tubes

  • High dimensional accuracy
  • Uniform wall thickness
  • Highly reliable HF welded seam
  • Cost-effective versus seamless tubes
  • Ideal for powder coating & galvanizing
  • Available in round, square, rectangular, SHS & RHS
  • Excellent strength-to-weight ratio
  • Large production capacity for bulk supply

Carbon Steel / Mild Steel ERW Tubes Applications

Application Usage Preferred Grades
Structural Fabrication Trusses, frames, buildings IS 1161, EN 10219
PEB Rafters, columns, purlins EN 10219 S355J2
Solar Structures Mounting & cross-members IS 1161 / EN 10219
Scaffolding Support & walkways IS 1239 / IS 1161
Furniture & Racks Office & display racks Cold-formed ERW
Water Lines Plumbing & sprinkler IS 1239 Part 1

ERW Tube Size Range

Round ERW Tubes

OD (mm) Wall Thickness (mm) Approx Weight (kg/m)
12.7 – 21.3 0.8 – 2.0 0.30 – 0.75
25.4 – 33.7 1.0 – 3.2 0.90 – 2.20
38.1 – 60.3 1.2 – 4.0 1.25 – 6.50
73.0 – 114.3 2.0 – 6.0 4.50 – 14.90
141.3 – 168.3 3.0 – 8.0 10.50 – 28.40
193.7 – 219.1 3.2 – 10.0 15.20 – 43.30
273.1 – 323.9 4.0 – 12.0 28.00 – 84.20
355 – 610 5.0 – 12.5 40.00 – 150.00

ERW Tube Price List (Indicative 2025)

Material Price (INR/kg) Price (USD/kg)
MS ERW (IS 1239) ₹ 62 – ₹ 78 $ 0.90 – $ 1.20
Structural ERW ₹ 68 – ₹ 95 $ 1.00 – $ 1.35
GI ERW ₹ 85 – ₹ 120 $ 1.25 – $ 1.70
SS 304 ERW ₹ 310 – ₹ 380 $ 3.80 – $ 4.60
SS 316 ERW ₹ 380 – ₹ 480 $ 4.60 – $ 5.80

HSN / HS Codes

  • Carbon Steel ERW Tubes: 7306.30.00
  • Stainless Steel ERW Tubes: 7306.40.00
  • Galvanized ERW Tubes: 7306.30.20

Packaging & Export Readiness

  • Steel strapped export bundles
  • HDPE moisture-protected wrapping
  • Plastic end caps (optional)
  • Seaworthy wooden pallets / crates

Contact INOX STEEL INDIA

It is used for structure, fabrication, water lines, furniture, scaffolding, auto components & general engineering applications.

ERW has a welded seam and is ideal for low/medium pressure & structural use. Seamless has no weld and is preferred for high-pressure, high-temperature applications.

Yes — HF welded ERW tubes provide weld integrity equal to or stronger than the parent metal.

Yes, SHS (square) and RHS (rectangular) up to 300×300 mm and 400×200 mm.

Yes — hot-dip galvanized ERW tubes as per IS 1239 Part 1.

Yes — to UAE, Saudi Arabia, Qatar, Oman, Kuwait, Africa, Europe, USA & South America.