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Nickel Alloy Forged Bars

Nickel Alloy Forged Bars Manufacturer, Supplier & Exporter – Inox Steel India

Grades: Inconel 625 (UNS N06625), Monel 400 (UNS N04400)

Inox Steel India is a trusted manufacturer, supplier, and exporter of Nickel Alloy Forged Bars, supplying high-performance forged solutions in Inconel 625 and Monel 400 to industries across India, GCC, Middle East, Africa, Europe, and North & South America.

Nickel alloy forged bars are engineered for extreme corrosion, high-temperature, and high-stress environments, where conventional stainless or alloy steels fail. These alloys deliver exceptional resistance to oxidation, pitting, crevice corrosion, and stress corrosion cracking, along with superior mechanical stability.

At Inox Steel India, nickel alloy forged bars are produced using controlled hot forging and precise heat treatment, ensuring compliance with ASTM and ASME standards and consistent performance in critical applications.

Table of Contents

What Are Nickel Alloy Forged Bars?

Nickel alloy forged bars are solid metal sections manufactured by hot forging nickel-based alloy billets under high compressive force, refining grain structure and eliminating internal defects.

Compared to steel-based alloys, nickel alloy forged bars provide:

  • Outstanding resistance to severe corrosion and chemical attack
  • Excellent strength retention at elevated temperatures
  • Superior resistance to stress corrosion cracking
  • Long service life in aggressive environments

These properties make nickel alloy forged bars essential for aerospace, offshore, chemical processing, marine, and energy industries.

Manufacturing Process Followed at Inox Steel India

1️ Billet Selection
Certified billets conforming to Inconel 625 (UNS N06625) and Monel 400 (UNS N04400) chemistry are sourced from approved mills.

2️ Hot Forging
Billets are forged using open-die or closed-die forging, ensuring uniform grain flow and internal integrity.

3️ Heat Treatment

  • Inconel 625: Supplied in solution annealed condition
  • Monel 400: Supplied in annealed condition

4️ Rough Machining (Optional)
Forged bars can be supplied in rough-machined condition for efficient CNC processing.

5️ Inspection & Testing
All bars undergo UT, PMI, mechanical testing, and dimensional inspection.

Key Advantages of Nickel Alloy Forged Bars

Exceptional resistance to corrosion and oxidation
High mechanical strength at elevated temperatures
Superior fatigue and creep resistance
Excellent performance in seawater and chemical media
Reliable service life in extreme environments
Reduced maintenance and downtime

 Grade-Wise Overview & Selection Guidance

🔹 Inconel 625 Forged Bars

Inconel 625 is a nickel–chromium–molybdenum alloy offering outstanding strength and corrosion resistance across a wide temperature range. It is widely used in aerospace components, offshore structures, chemical processing equipment, and high-temperature applications.

🔹 Monel 400 Forged Bars

Monel 400 is a nickel–copper alloy known for excellent resistance to seawater, hydrofluoric acid, and alkalis. It is commonly used in marine hardware, heat exchangers, pumps, and chemical processing equipment.

Global & Indian Demand Insight

In India, nickel alloy forged bars are used in offshore oil & gas, chemical plants, power stations, and marine industries, particularly in coastal and refinery zones.

International demand includes:

  • GCC & Middle East: Offshore oil & gas and desalination projects
  • Africa: Marine and energy infrastructure
  • Europe: Aerospace and chemical processing
  • Americas: High-performance industrial and offshore applications

Inox Steel India supports global supply with ready stock and export dispatch via JNPT, Mundra, and Hazira ports.

Nickel Alloy Forged Bars – Applications, Sizes, Pricing & Quality

Nickel Alloy Forged Bars supplied by Inox Steel India are designed for extreme corrosion resistance, high-temperature strength, and long-term reliability in the most aggressive industrial environments. Each grade is selected based on chemical exposure, operating temperature, pressure, and fatigue requirements, ensuring safe and consistent performance in critical applications.

 

Applications by Grade & Industry

🔹 Inconel 625 Forged Bars (UNS N06625)

Service Focus: High-temperature, high-stress, and severe corrosion service

Typical Applications:

  • Aerospace structural and engine components
  • Offshore oil & gas equipment
  • Subsea connectors and manifolds
  • Heat exchangers and chemical reactors
  • High-temperature fasteners and fittings

Industries Served:
Aerospace | Offshore Oil & Gas | Chemical Processing | Power & Energy | Marine

Monel 400 Forged Bars (UNS N04400)

Service Focus: Seawater, chemical, and alkaline environments

Typical Applications:

  • Marine shafts, propeller components
  • Heat exchanger tubesheets and fittings
  • Pumps, valves, and fasteners
  • Chemical processing equipment
  • Desalination and seawater systems

Industries Served:
Marine & Offshore | Chemical | Desalination | Oil & Gas | Heat Transfer Equipment

 Size & Dimensional Range

Inox Steel India supplies nickel alloy forged bars in standard and custom-engineered dimensions, suitable for rough machining or precision CNC manufacturing.

Form Size Range
Forged Round Bars 30 mm – 700 mm Ø
Forged Square Bars 30 mm – 500 mm
Forged Flat Bars Up to 550 mm width
Custom Forged Shapes As per drawings
Rough Machined Bars As per machining allowance

Near-net forgings and custom cut lengths available on request.

 Nickel Alloy Forged Bars – Indicative Price Range (2025)

Grade Price Range (INR / Kg) Price Range (USD / Kg) Remarks
Inconel 625 ₹ 2,400 – ₹ 3,200 $ 28.50 – $ 38.00 High-performance nickel alloy
Monel 400 ₹ 1,600 – ₹ 2,200 $ 19.00 – $ 26.00 Marine & chemical resistant

🧾 Prices vary depending on size, heat treatment, testing, machining, and quantity.

 HS / HSN Code – Nickel Alloy Forged Bars

  • HSN Code (India): 7505
  • Alternate Code: 7228 (for bar/forged form)
  • Machined Parts: 8483 (application based)

 

Testing & Quality Assurance

All nickel alloy forged bars supplied by Inox Steel India undergo strict quality control and testing to meet international standards.

Standard Tests Conducted:
Ultrasonic Testing (UT)
Positive Material Identification (PMI)
Tensile, Yield & Elongation Tests
Hardness Testing
Dimensional & Visual Inspection

Optional Third-Party Inspection:
SGS · TUV · BV · DNV · Lloyd’s

All materials are supplied with EN 10204 3.1 / 3.2 Mill Test Certificates.

Packaging & Export Readiness

  • VCI wrapping & corrosion-protective packaging
  • Heat number, grade & size marking
  • Heavy-duty wooden pallets / steel crates
  • Export-grade packing for long-distance shipments

Ports of Dispatch: JNPT (Mumbai) · Mundra · Hazira

 

Why Choose Inox Steel India for Nickel Alloy Forged Bars?

Inox Steel India is a trusted manufacturer, supplier, and exporter of nickel alloy forged bars, serving industries where material failure is not an option and performance under extreme conditions is critical.

Our key strengths include:

Approved nickel-alloy forging sources with strict chemistry control
Expertise in solution annealing and annealing cycles
Capability to supply large-diameter and heavy-section forgings
Full compliance with ASTM, ASME & international standards
EN 10204 3.1 / 3.2 certification with complete traceability
Competitive pricing for high-value nickel alloys
Proven export experience in offshore, marine & aerospace sectors

We focus on supplying high-integrity nickel alloy forgings that perform reliably in corrosive, high-temperature, and high-stress environments.

Industries & Applications Served

Industry Application Preferred Grade
Offshore Oil & Gas Subsea connectors, manifolds Inconel 625
Marine Engineering Shafts, propeller & seawater parts Monel 400
Chemical Processing Reactors, heat exchangers Inconel 625
Desalination Plants Pumps, valves, fittings Monel 400
Aerospace Structural & engine components Inconel 625
Power & Energy High-temp pressure components Inconel 625
Heat Transfer Equipment Tubesheets, fittings Monel 400

Export Packaging & Logistics

VCI-wrapped and corrosion-protected packing
Heat-wise, grade-wise identification on each forged bar
Heavy-duty wooden crates / steel pallets
Container-safe packaging for long-distance shipping

Regular Export Destinations:
UAE · Saudi Arabia · Oman · Qatar · Nigeria · South Africa · Germany · Italy · UK · USA · Brazil

 

📞 Get Quote – Talk to Nickel Alloy Forging Experts

Whether your requirement is Inconel 625 for high-temperature or offshore service, or
Monel 400 for marine and chemical environments,
our technical team will guide you on grade selection, size, testing, and delivery timelines.