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Nickel Alloy Welded Tubes

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Nickel Alloy Welded Tubes Manufacturer, Supplier & Exporter – INOX STEEL INDIA

INOX STEEL INDIA is one of India’s leading suppliers of High-Nickel Alloy Welded Tubes, engineered for extreme environments where stainless steels fail. These tubes deliver maximum corrosion resistance, exceptional high-temperature stability, high strength-to-weight ratio, and long-term durability in aggressive chemical, marine, and high-pressure systems.

We manufacture and supply welded tubes in Inconel 625, Monel 400, Hastelloy C22, Incoloy 825, meeting stringent international standards ASTM B515, B516, B626.

Our tubes are used across chemical plants, offshore platforms, refineries, desalination plants, fertiliser units, pollution-control systems, and nuclear power stations.

What Are Nickel Alloy Welded Tubes?

Nickel Alloy Welded Tubes are made from high-nickel alloy plates or strips that are TIG, Laser, or Plasma welded, followed by solution annealing to restore corrosion resistance and mechanical integrity.

Key Performance Benefits

  • Exceptional corrosion resistance in chlorides, seawater, brines, acids and mixed media
  • High-temperature oxidising resistance
  • High mechanical strength up to 1000°C
  • Non-magnetic and stable microstructure
  • Supplied in soft, ductile annealed condition

Understanding Each Nickel Alloy Grade

Inconel 625 Welded Tubes

  • Resistant to pitting and crevice corrosion
  • High tensile strength
  • Excellent weldability
  • Used for seawater, chemical processing, sour gas service

Monel 400 Welded Tubes

  • Immune to seawater corrosion
  • Highly resistant to hydrofluoric acid
  • Excellent toughness at sub-zero temperatures

Hastelloy C22 Welded Tubes

  • Extremely corrosion resistant
  • Resists oxidising and reducing media
  • Ideal for chemical reactors and FGD systems

Incoloy 825 Welded Tubes

  • Outstanding SCC resistance
  • Excellent stability in reducing and oxidising environments
  • Used in sour gas and acid services

How Nickel Alloy Welded Tubes Are Manufactured

  1. High-alloy strip / plate selection
  2. Precision roll forming
  3. TIG / Laser / Plasma welding
  4. Internal and external bead control
  5. Solution annealing at 1000–1200°C
  6. Rapid quenching
  7. Pickling and passivation
  8. NDT testing

Applications of Nickel Alloy Welded Tubes

  • Chemical processing
  • Marine and offshore systems
  • Petrochemical and oil & gas
  • Pollution control systems
  • Power and nuclear plants

Global Demand Overview

  • USA – chemical and oilfield industries
  • Europe – nuclear and offshore
  • Middle East – refineries and desalination
  • Asia – high-end manufacturing

Size Range – OD / WT Chart

OD (mm)Wall Thickness (mm)Typical Application
6 – 12.70.7 – 1.2Instrumentation
12.7 – 25.40.9 – 2.0Chemical process
25.4 – 50.81.0 – 3.0Heat exchangers
50.8 – 1141.5 – 6.0Condensers
114 – 1682.0 – 8.0Seawater equipment

Temperature Resistance Capability

AlloyMax Service Temperature
Inconel 625~980°C
Monel 400~550°C
Hastelloy C22~600°C
Incoloy 825~540°C

Corrosion Resistance Matrix

Environment625400C22825
Seawater⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐
Chlorides⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐
Mixed acids⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐⭐

Indicative Price List (2025)

AlloyINR/KgUSD/Kg
Inconel 625₹3,800 – ₹5,800$46 – $71
Monel 400₹2,400 – ₹3,600$29 – $44
Hastelloy C22₹4,800 – ₹6,800$58 – $84
Incoloy 825₹2,600 – ₹4,200$31 – $51

Testing & Quality Assurance

  • Eddy current / Hydrostatic testing
  • PMI (100%)
  • UT / RT / PT
  • Mechanical & chemical testing

Packaging & Export Readiness

  • Anti-corrosion paper
  • HDPE / LDPE wrapping
  • Plastic end caps
  • Wooden crates

Frequently Asked Questions (FAQs)

Q1. Are nickel alloy welded tubes solution annealed?
Yes, mandatory.

Q2. What standards are followed?
ASTM B515 / B516 / B626.

Q3. What OD range is available?
6 mm to 168 mm.

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