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Power & Energy Applications Using A691 / A672 Welded Pipes

The power & energy sector operates pipelines that handle high-pressure steam, hot water, superheater/reheater circuits, turbine inlet lines, boiler feed connections, condensate return systems, HRSG pipelines, and auxiliary utility lines. These fluids operate under extreme temperature, pressure, vibration, and cyclic thermal loading, demanding exceptional material reliability.

Welded pipes manufactured to A691 (Chrome-Moly EFW Welded) and A672 (High-Pressure EFW Welded) standards are specifically chosen for power plant and energy sector pipelines. They provide:

  • High-temperature stability
  • High-pressure resistance
  • Excellent weld integrity
  • Long-term creep and stress resistance
  • Reliability under thermal cycling

These pipes are essential for coal-fired power stations, combined cycle plants (CCPP), HRSG units, biomass plants, solar thermal plants, district heating systems, and industrial energy utilities.

Table of Contents

What Power & Energy Service Demands

Power generation pipelines are subjected to:

  • High internal pressure
  • Extreme temperatures (including >500°C in steam lines)
  • Creep & long-duration heating
  • Thermal shock during startup/shutdown cycles
  • Vibration from turbines & pumps
  • High-volume flow
  • Frequent load variations

A691/A672 welded pipes must withstand:

Pressure spikes & surges
Thermal fatigue & cyclic loading
High-temperature oxidation
Long-term creep deformation
Vibration & stress concentration

The metallurgical stability of A691 Chrome-Moly and the pressure strength of A672 make them perfect for demanding service environments.

Why Welded Pipes for Power & Energy?

Power plant engineers prefer welded pipes because they offer:

  • Large diameter availability (20”–60”)
  • Heavy wall capabilities for high pressure
  • SAW/EFW welding for consistent integrity
  • High-temperature Chrome-Moly grades (A691)
  • High-pressure strength (A672)
  • Predictable performance in boiler & turbine circuits
  • Economical long-distance piping installation

These pipes ensure continuous, safe operation of power generation systems.

Industry Demand Overview

A691 / A672 welded pipes are used in:

  • Thermal power plants (coal, lignite, biomass)
  • Gas-based combined cycle power plants
  • HRSG systems
  • Power boilers
  • Solar thermal plants (heat transfer circuits)
  • Industrial captive power units
  • District heating & power distribution systems

They form the structural backbone of high-temperature, high-pressure process circuits.

Applications of A691 / A672 Welded Pipes in Power & Energy Systems

These welded pipes are chosen for their ability to operate safely under the extreme mechanical and thermal loads found in power generation environments.

Application Matrix — Power & Energy (A691 / A672)

System / Line Typical Media Purpose in System
Main Steam Lines High-pressure superheated steam Withstand high temp + pressure
Reheater / Superheater Lines Hot reheated steam Resist thermal fatigue
Boiler Piping Steam & hot water Prevent creep & oxidation
HRSG Piping (CCPP) Steam circuits Handle cyclic operation
Turbine Inlet Lines High-pressure steam Ensure stable flow & reliability
Feedwater Lines High-pressure water Resist surge & vibration
Condensate Return Lines Condensate at varying temps Maintain structural stability
Auxiliary Steam Piping Utility steam Long service reliability
District Heating Pipelines Hot water Sustain controlled pressure cycles

Application-Wise Explanation

Main Steam & Hot Reheat Lines (Critical Power Circuit)

A691 Chrome-Moly welded pipes are used where steam temperatures & pressures are highest.
They provide:

  • Long-term creep resistance
  • High-temperature stability
  • Excellent weld performance

Boiler Piping & Superheater/Reheater Circuits

Used in:

  • Furnace-wall piping
  • Water-wall piping
  • Superheater outlets
  • Reheater coils

A691/A672 resist oxidation & thermal cycling under elevated temperatures.

HRSG Piping (Combined Cycle Power Plants)

HRSG systems require pipes that handle:

  • Rapid start/stop cycles
  • High-temp steam
  • Pressure variations

A672 welded pipes deliver stable performance under cyclic operation.

Turbine Inlet Piping

These sections face:

  • High velocity steam
  • Vibration from the turbine
  • Continuous heat exposure

Welded A691 Chrome-Moly ensures stability and integrity.

High-Pressure Feedwater Piping

A672 pipes are preferred for feedwater at high pressure due to:

  • Strong wall thickness
  • Excellent surge resistance
  • Superior EFW weld toughness

Condensate Return & Auxiliary Steam Lines

These circuits operate continuously under fluctuating temperatures.
Welded pipes maintain:

  • Dimensional stability
  • Fatigue resistance

District Heating & Industrial Power Utilities

Used for transporting:

  • Hot water
  • Process steam
  • Utility heating media

A691/A672 ensure reliable long-distance transport with minimal risk of failure.

Industries Using A691 / A672 Welded Pipes

Industry Application
Thermal Power Plants Steam & boiler circuits
Combined Cycle Plants HRSG & turbine lines
Biomass Power Units High-pressure steam
Refineries (Captive Power) Steam/power utilities
Petrochemicals Process energy pipelines
District Heating Hot water distribution
Steel & Cement Plants Captive power piping

Packaging & Dispatch

  1. Heavy-duty strapped bundles
  2. HDPE wrapping
  3. End caps for weld protection
  4. High-temperature/pressure batch marking
  5. Export wooden crates (as needed)
  6. Ports: JNPT • Mundra • Hazira

Contact Inox Steel India

Need A691 / A672 welded pipes for power & energy applications?

High-pressure pipeline supply
Boiler & steam line material support
HRSG & turbine circuit compatibility
Creep & fatigue-resistant solutions

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in, steel@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

Yes — A691 & A672 are widely used in main steam, reheater, and boiler lines.

High-temperature strength + excellent creep resistance.

Feedwater, condensate return, auxiliary steam, and high-pressure water lines.

Yes — they are engineered for cyclic thermal load in HRSG & boiler operations.

Learn how A691 and A672 welded pipes support high-pressure steam, boiler piping, HRSG lines, and industrial energy systems.