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Tool Steel Round Bars

Tool Steel Round Bars Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is a trusted manufacturer, supplier, and exporter of Tool Steel Round Bars in premium grades AISI D2, AISI H13, and AISI O1, supplied in accordance with ASTM A681 specifications.

Our tool steel round bars are widely used in tool rooms, die & mold manufacturing, automotive tooling, forging dies, cutting tools, and heavy industrial tooling, where hardness, wear resistance, and dimensional stability are critical.

With ready stock availability in annealed condition and precision-controlled sizes, Inox Steel India supports tool makers, OEMs, and export buyers across India, GCC, Middle East, Africa, Europe, and the Americas.

Table of Contents

What Are Tool Steel Round Bars & How Are They Manufactured?

Tool steel round bars are high-carbon, alloyed steel bars specifically designed for tooling, cutting, forming, and die applications. These steels are engineered to maintain high hardness, edge retention, and resistance to wear and deformation, even under repeated stress.

At Inox Steel India, tool steel round bars are produced through controlled metallurgical processes to ensure uniform microstructure and predictable heat treatment response.

Manufacturing Process Overview

  1. Alloyed Billet Selection
    High-grade alloy steel billets are selected based on precise chemical composition required for D2, H13, and O1 grades.
  2. Hot Rolling / Forging
    Billets are hot rolled or forged into round bar form to refine grain structure and improve mechanical integrity.
  3. Annealing
    Bars are supplied in annealed condition to improve machinability before final hardening.
  4. Surface Conditioning
    Bars are processed to achieve clean surface condition suitable for tool room machining.
  5. Straightening & Cutting
    Bars are straightened and supplied in random or customer-specified cut lengths.
  6. Inspection & Testing
    Each batch undergoes chemical analysis, ultrasonic testing, and dimensional inspection.

This process ensures tool steel round bars with consistent hardness potential and reliable performance during heat treatment.

Key Advantages of Tool Steel Round Bars from Inox Steel India

  • High hardness and excellent wear resistance
  • Stable performance during heat treatment
  • Good dimensional stability for precision tools
  • Suitable for cold work, hot work, and cutting tools
  • Available in multiple diameters and cut lengths
  • Supplied with full certification and traceability

These characteristics make tool steel round bars essential for dies, punches, molds, cutting blades, and industrial tooling components.

Grades & Standards Available

Inox Steel India supplies tool steel round bars in the following grades:

  • AISI D2 – High-carbon, high-chromium cold work tool steel with excellent wear resistance
  • AISI H13 – Chromium hot work tool steel with superior toughness and thermal resistance
  • AISI O1 – Oil-hardening tool steel for cutting tools and general-purpose tooling

Applicable Standard:
ASTM A681

MASTER TECHNICAL DATA SHEET:
Tool Steel Round Bars

Parameter AISI D2 AISI H13 AISI O1
Product Form Solid Round Bar Solid Round Bar Solid Round Bar
Tool Steel Type Cold Work Tool Steel Hot Work Tool Steel Oil Hardening Tool Steel
Standard ASTM A681 ASTM A681 ASTM A681
DIN / EN Equivalent DIN 1.2379 DIN 1.2344 DIN 1.2510
Manufacturing Process Forged / Hot Rolled Forged / Hot Rolled Hot Rolled
Diameter Range (mm) 6 – 350 mm 6 – 400 mm 6 – 300 mm
Standard Sizes (mm) 8, 10, 12, 16, 20, 25, 32, 40, 50, 65, 80, 100 Same as D2 Same as D2
Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length Random / Fixed / Cut-to-Length
Surface Finish Black / Annealed Black / Annealed Black / Annealed
Density (g/cm³) 7.70 7.80 7.85
Carbon Content (%) 1.40 – 1.60 0.32 – 0.45 0.85 – 1.00
Chromium (%) 11.0 – 13.0 4.75 – 5.50 0.40 – 0.60
Molybdenum (%) 0.70 – 1.20 1.10 – 1.75
Vanadium (%) 0.80 – 1.10 0.80 – 1.20
Tensile Strength (MPa) ≥ 1900 (Hardened) ≥ 1800 (Hardened) ≥ 1400 (Hardened)
Hardness (HRC) 58 – 62 44 – 52 57 – 62
Heat Treatment Annealed / Hardened Annealed / Hardened Annealed / Oil Hardened
Wear Resistance Excellent Good Good
Impact Toughness Moderate Excellent Moderate
Hot Strength Low Very High Low
Machinability (Annealed) Fair Good Good
Typical Applications Dies, Punches, Blades Hot Dies, Molds Cutting Tools, Knives
Testing Chemical, Mechanical, UT Chemical, Mechanical, UT Chemical, Mechanical, UT
Certification EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2
HSN Code 7228 7228 7228
Export Suitability Domestic & Export Export Export

Key Factors to Consider When Selecting Tool Steel Round Bars

When selecting tool steel round bars, the following parameters are critical:

  • Type of Tooling Application
    D2 for cold work dies, H13 for hot work tooling, O1 for cutting and general-purpose tools.
  • Wear vs Toughness Balance
    D2 offers high wear resistance, while H13 provides superior toughness.
  • Heat Treatment Capability
    Proper hardening and tempering are essential for achieving desired hardness.
  • Machining Requirements
    Annealed tool steel bars allow easier machining before final heat treatment.
  • Service Conditions
    H13 is preferred where thermal shock resistance is required.

    Global & Indian Demand Overview

    India:
    Strong demand from tool rooms, die & mold manufacturers, automotive tooling units, and forging die manufacturers in Mumbai, Pune, Ahmedabad, Faridabad, Coimbatore, and Chennai.

    GCC & Middle East:
    Used for forging dies, hot work tooling, and industrial molds.

    Europe & Americas:
    Widely used in precision tooling, cutting tools, and heavy-duty industrial dies requiring ASTM-compliant tool steel.

    Inox Steel India supports these markets with ready stock, consistent quality, and export-compliant documentation.

Applications of Tool Steel Round Bars

Tool steel round bars supplied by Inox Steel India are designed for applications where high hardness, wear resistance, dimensional stability, and toughness are critical. These materials are extensively used in tool rooms, die & mold manufacturing, and precision industrial tooling.

Application-Wise Usage

Industry / Sector Typical Applications Preferred Grades
Die & Mold Manufacturing Cold work dies, blanking dies, forming dies D2
Forging Industry Hot forging dies, die holders H13
Tool Rooms Punches, cutters, gauges D2, O1
Automotive Tooling Stamping dies, trim tools D2
Plastic Molding Mold cores, inserts H13
Cutting Tools Knives, shear blades, general tools O1

These applications demand consistent metallurgical quality and predictable heat treatment response, which is ensured through controlled production and inspection.

Tool Steel Round Bar Size Range & Standard Dimensions

Inox Steel India supplies tool steel round bars in a comprehensive size range suitable for precision machining and heavy tooling applications.

Standard Diameter Range (mm)

6 mm, 8 mm, 10 mm, 12 mm, 16 mm, 20 mm, 25 mm, 32 mm, 40 mm, 50 mm, 65 mm, 80 mm, 100 mm and above up to 400 mm

Length Options

  • Random Lengths
  • Fixed Lengths
  • Custom Cut-to-Length (as per drawing or tooling requirement)

Surface Condition

  • Annealed (Black) finish suitable for machining before hardening

Annealed condition allows ease of machining and dimensional control prior to final heat treatment.

Tool Steel Round Bar Weight Calculation

The approximate weight of tool steel round bars can be calculated using the standard formula:

Weight (kg/m) = (D² × 0.006165)
Where D = Diameter in mm

This calculation is widely used for material estimation, tooling cost calculation, and logistics planning.

Tool Steel Round Bar Price – Indicative Range

Tool steel prices vary based on grade, diameter, and alloy composition. Below is an indicative price range for reference.

Grade Approx. Price INR/kg Typical Use
D2 Tool Steel ₹ 280 – ₹ 450 Cold work dies, punches
H13 Tool Steel ₹ 320 – ₹ 520 Hot work dies, molds
O1 Tool Steel ₹ 240 – ₹ 380 Cutting tools, knives

Prices are indicative and subject to change based on alloy surcharge and size.

HSN / HS Code for Tool Steel Round Bars

  • HSN Code: 7228

Applicable for tool steel and alloy steel bars used in domestic and export trade.

Testing & Quality Assurance

All tool steel round bars supplied by Inox Steel India undergo rigorous inspection and testing to ensure suitability for tooling applications.

Quality Tests Conducted

  • Chemical Composition Analysis
  • Ultrasonic Testing (UT)
  • Hardness Testing (Annealed Condition)
  • Dimensional & Surface Inspection

Documentation Supplied

  • EN 10204 3.1 / 3.2 Mill Test Certificate
  • Heat Number Traceability
  • Third-Party Inspection (SGS / BV / TUV) on request

These controls ensure reliable performance during machining, hardening, and service life.

Why Choose Inox Steel India for Tool Steel Round Bars

Inox Steel India is a dependable tool steel round bar manufacturer and supplier in India, supplying premium-grade tool steels for precision tooling, die & mold manufacturing, and heavy industrial tooling applications. With consistent stock of AISI D2, AISI H13, and AISI O1 round bars, we support tool rooms and OEMs with reliable, certified material.

Our Core Strengths

  • Ready stock of D2, H13 & O1 tool steel round bars
  • Supplied as per ASTM A681 specification
  • Available in annealed condition for easy machining
  • Custom cut lengths for tooling requirements
  • EN 10204 3.1 / 3.2 certification with full traceability
  • Competitive tool steel round bar price in India
  • Export-ready packaging and documentation

Our focus is on consistent metallurgy, predictable heat treatment response, and long service life of tooling components.

Industries We Serve

Industry Application
Tool Rooms Punches, gauges, cutters
Die & Mold Blanking dies, forming dies
Automotive Tooling Stamping and trim tools
Forging Hot and cold forging dies
Plastic Molding Mold cores and inserts
General Engineering Industrial cutting tools

Each industry is supported with technical guidance and dependable supply schedules.

Packaging & Export Readiness

All tool steel round bars are packed to ensure safe handling and damage-free delivery:

  • Bundled with steel straps
  • Protective wrapping for corrosion prevention
  • Wooden pallets or crates for export shipments
  • Clear marking with grade, diameter, heat number, and standard

Export Destinations:
UAE, Saudi Arabia, Oman, Qatar, Nigeria, South Africa, Germany, Italy, USA, and other global markets.

Dispatch is arranged through JNPT (Mumbai), Mundra, and Hazira ports

Tool steel round bar prices typically range from ₹240 – ₹520 per kg, depending on grade and size.

No, tool steel round bars are generally supplied in annealed condition for machining before final hardening.

O1 tool steel is widely used for knives and cutting tools.

Yes, we supply custom cut-to-length tool steel round bars as per tooling drawings.