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Air Heater Tubes

Seamless Tubes for Boiler Air-Preheaters (APH), Heat Recovery Units & Power Plant Air Systems

Inox Steel India is a trusted manufacturer and global supplier of Air Heater Tubes complying with ASTM A213 (alloy steel, stainless steel) and ASTM A209 (carbon-molybdenum steel). These tubes are specially designed for air preheaters (APH), economizer units, regenerative heaters, and heat recovery systems in thermal power plants, boilers, refineries, and industrial process heating systems.

Air heater tubes operate under harsh service conditions:

  • High-temperature flue gas
  • Abrasive particulates (coal dust, ash)
  • Corrosive combustion gases
  • Continuous thermal cycling
  • High oxidation & scaling rate
  • Soot blower erosion

For this reason, materials used must offer high-temperature strength, oxidation resistance, abrasion resistance, and long lifecycle. Our tubes are manufactured as: Cold Drawn Seamless (CDS), Hot-Finished Seamless (HFS), and Fin Tubes (integral/externally finned, on request). And supplied with heat treatment like: Normalizing, Stress-relieving, Solution annealing, and Tempering.

Table of Contents

Understanding Air Heater Tube Standards

Air heater tubes must withstand hot air, flue gas, coal/ash particles, acidic condensates, and continuous thermal cycling. ASTM A209 & A213 are the preferred global standards for this service.

🔹 ASTM A209 – Carbon-Molybdenum Steel Tubes (C-Mo Tubes)Designed for: High-temperature steam & air systems, Good resistance to oxidation, and High tensile strength.

Common grades:

  • A209 Grade T1 (C-Mo alloy)
  • A209 Grade T1a

These are widely used in APH lower-temperature zones and coal-fired boilers.

🔹 ASTM A213 – Alloy & Stainless Steel Tubes (Ferritic / Austenitic)Designed for: High-temperature corrosion resistance, Oxidation & scaling resistance, and Abrasion resistance against soot blasting.

Common grades:

  • T11 / T22 → Power plant APH components
  • T91 / T92 → High-temp supercritical boilers
  • TP304H / TP347H → High corrosion zones in APH

Where Air Heater Tubes Are Used

Boiler & Power Systems

  • Boiler Air Preheaters (APH)
  • Regenerative air heaters (Ljungström type)
  • Tubular air preheaters
  • Waste heat recovery units
  • Flue gas heat exchangers
  • Hot air recirculation systems

Industrial Usage

  • Thermal power plants (coal, gas, biomass)
  • Refineries & Petrochemical plants
  • Steel, Cement, and Chemical plants
  • Boilers & process heaters

Manufacturing Process — Air Heater Tubes

Manufacturing Steps:

  1. 1️⃣ Seamless Tube Formation (CDS / HFS): High structural integrity for fluctuating temperatures.
  2. 2️⃣ Heat Treatment: Depends on grade: Normalized, Normalized & tempered, or Solution annealed.
  3. 3️⃣ Finishing & Straightening: Ensures uniform airflow and minimal pressure drop.
  4. 4️⃣ Surface Conditioning: Anti-corrosion oil, paint-coated, or finned options available.
  5. 5️⃣ NDT Testing: Eddy current, ultrasonic, hydrotest for leak-free performance.

Why Our Air Heater Tubes Stand Out

  • ✔ High-temperature stability
  • ✔ Abrasion resistance against soot & ash
  • ✔ Long service life in corrosive environments
  • ✔ Ferritic, Austenitic & C-Mo alloys available
  • ✔ Export-ready power plant quality
  • ✔ Full traceability & 3.1/3.2 certification

Applications & Technical Specifications of Air Heater Tubes

Air Heater Tubes (APH Tubes) operate inside boiler air-preheater units, exposed to hot air, flue gas, soot, ash, acidic condensate, and continuous thermal cycling. These tubes must resist erosion, high temperature, oxidation, corrosion, and pressure fluctuations.

Applications by Grade / Temperature Zone / Industry

🔹 ASTM A209 (C-Mo Alloy Tubes)

Grade Temperature Application Industry
T1 / T1a Medium Tubular air preheater coils · APH cold-end & mid zones · Steam-to-air heat exchangers · Hot gas recirculation Thermal Power · Biomass Boilers · Sugar Mills · Cement Plants

Why A209? Good tensile strength + oxidation resistance for medium air heater zones.

🔹 ASTM A213 Ferritic Alloy Steel (T11 / T22)

Grade Temperature Applications Industry
T11 / T22 High APH hot-end · Flue gas heat exchangers · Soot blower-exposed tubes · Regenerative air heater sections Thermal Power · Petrochemical · Steel Plants · Boilers

Why T11/T22? Better creep resistance + higher oxidation resistance.

🔹 ASTM A213 High-Temp Alloys (T91 / T92)

Grade Strength Application
T91 / T92 Very High APH high-heat zones, HRSG units, turbine HR circuits

Why T91/T92? Exceptional high-temp fatigue resistance + long life under thermal stress.

🔹 ASTM A213 Stainless Steel (TP304H / TP347H)

Grade Property Application
TP304H / TP347H High heat + corrosion resistance Upper APH coils, chemical heaters

Why stainless? Superior corrosion resistance against sulfur, chloride, acidic condensates.

Dimensional Range (General)

  • Outside Diameter (OD): 25 mm – 120 mm
  • Wall Thickness: 2 mm – 12 mm
  • Length: 6M · 12M · Custom cut
  • Finish: Black, Varnish coated, Anti-corrosion oiled
  • Tube Type: Seamless · Hot-Finished · Cold Drawn

Indicative Price Range — 2025 (INR + USD)

Standard Grade Price (INR/kg) Price (USD/kg) Typical Use
ASTM A209 T1 / T1a ₹110 – ₹165 $1.40 – $2.20 Mid APH zones
ASTM A213 T11 / T22 ₹135 – ₹195 $1.70 – $2.60 Hot-end tubes
ASTM A213 T91 / T92 ₹180 – ₹300 $2.20 – $3.90 Supercritical APH
ASTM A213 TP304H / TP347H ₹280 – ₹550 $3.50 – $7.00 Corrosion-critical zones

Prices depend on OD, WT, length, heat treatment, and TPI requirements.

Testing & Quality Assurance

Mechanical Tests

  • Tensile & yield test
  • Hardness test
  • Flattening / Flaring

Non-Destructive Tests

  • Eddy Current (EC)
  • Ultrasonic Test (UT)
  • Hydrostatic Test

High-Temp Tests

  • Creep rupture test
  • Stress rupture test
  • Heat treat hardness

Corrosion & Surface

  • Oxidation resistance
  • Sulfide stress (SSC)
  • EN 10204 3.1 / 3.2

TPI Available: SGS · TÜV · BV · DNV · Intertek.

Engineering Notes (For Boiler & APH Designers)

  • Grade Selection: A209 T1/T1a for medium temp; A213 T11/T22 for high temp + erosion; A213 T91/T92 for thermal fatigue; TP304H/TP347H for corrosion.
  • APH Requirements: High creep resistance, dimensional stability, abrasion resistance, and oxidation protection are mandatory.
  • Surface: Varnish recommended for storage; anti-corrosion oil optional; Finned tubes improve air heating efficiency.
  • Straightness: Critical for efficient heat transfer and accurate tube fitting.

Air Heater Tube Supplier Near Alankar Cinema, Mumbai — Inox Steel India

Inox Steel India is a trusted manufacturer and stockist of Air Heater Tubes (APH Tubes) near Alankar Cinema, Mumbai, supplying ASTM A213 (Alloy & Stainless Steel) and ASTM A209 (Carbon-Molybdenum) tubes to power plants, boiler manufacturers, EPC contractors, refineries, steel plants, sugar mills, and chemical processing units.

Our APH tubes are engineered for: High-temperature flue gas exposure, Erosion from soot/ash particles, Corrosion caused by sulfur & acidic condensate, Continuous thermal cycling, Abrasion from soot blowers, and Long service life in boiler air preheater units. We supply straight tubes, oval tubes, and finned tubes suitable for regenerative (Ljungström) and tubular air-preheater systems.

Why Choose Inox Steel India for Air Heater Tubes?

  1. Full Range of Materials: ASTM A209 (T1 / T1a), ASTM A213 Ferritic (T11, T22, T91, T92), and ASTM A213 Austenitic (TP304H, TP347H).
  2. Power Plant Reliability: High oxidation and scaling resistance with abrasion resistance against flue-gas dust.
  3. Multi-Boiler Compatibility: Suitable for Coal-fired, Biomass, Gas-fired, Industrial boilers, and HRSG (Heat Recovery Steam Generators).
  4. Export Ready: Reliable supply to GCC (UAE, Saudi, Qatar), Europe (Italy, Germany), Africa (Kenya, South Africa), and Asia (Indonesia, Vietnam).
  5. Full Documentation: EN 10204 3.1 / 3.2 MTC, Heat treatment charts, NDT test reports, and PMI reports.

Industries & Applications Served

Industry Applications
Thermal Power Plants Air Preheaters · Regenerative APH Units
Boiler Manufacturing Tubular air heater coils
Refineries & Petrochemicals Flue gas heat exchangers
Steel & Cement Plants Waste heat recovery air heaters
Sugar Mills Bagasse-fired boiler APH tubes
Paper & Pulp Plants Steam-to-air heating systems

Packaging & Export Handling

Air Heater Tubes require careful protection from corrosion, mechanical stress, and surface deterioration.

Packaging Includes

  • HDPE wrapping and Anti-corrosion oil coating.
  • Black varnish coating (optional) and End caps.
  • Bundled with steel straps and Wooden pallets/cases.
  • Identification stickers & metal tags.

Marking & Shipping

  • Marking: ASTM A213 / A209 · Grade · OD × WT · Heat Number.
  • Ports: JNPT Mumbai | Mundra Port | Hazira Port.
  • Handling: FCL, LCL, Air freight for emergency shutdowns.

Get a Quick Technical & Commercial Quote

Need high-temperature Air Heater Tubes for boilers, power plants, or HRSG units? Talk to our technical sales team today.

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in, steel@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

A209: Carbon-molybdenum tubes → medium temperature resistance

A213: Alloy/SS tubes → high & very high temperature + corrosion resistance

T11, T22, T91, T92 depending on the operating temperature and boiler type.

Yes — integral & external fin tubes available on request.

Yes — designed for ash, soot, abrasion, and corrosive gases.

Yes — SGS, TUV, BV, DNV, and Intertek approved.

Inox Steel India supplies Air Heater Tubes as per ASTM A213 (T11, T22, T91, TP304H) and ASTM A209 (T1/T1a). Ideal for boiler air preheaters, flue gas heaters, HRSG units, and hot air systems. Exporter to GCC, Europe, Africa & USA.