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Air Heater Tubes

ASTM A213 / A209 Air Heater Tubes – Manufacturer & Exporter in India

Seamless Tubes for Boiler Air-Preheaters (APH), Heat Recovery Units & Power Plant Air Systems
Inox Steel India

Inox Steel India is a trusted manufacturer and global supplier of Air Heater Tubes complying with ASTM A213 and ASTM A209.

These tubes are specially designed for air preheaters (APH), economizer units, regenerative heaters, and heat recovery systems in thermal power plants, boilers, refineries, and industrial process heating systems.

Air heater tubes operate under harsh service conditions:

  • High-temperature flue gas
  • Abrasive particulates (coal dust, ash)
  • Corrosive combustion gases
  • Continuous thermal cycling
  • High oxidation & scaling rate
  • Soot blower erosion

For this reason, materials used must offer high-temperature strength, oxidation resistance, abrasion resistance, and long lifecycle.

Our tubes are manufactured as:

  • Cold Drawn Seamless (CDS)
  • Hot-Finished Seamless (HFS)
  • Fin Tubes (integral/externally finned, on request)

And supplied with heat treatment like:

  • Normalizing
  • Stress-relieving
  • Solution annealing
  • Tempering

Table of Contents

Understanding Air Heater Tube Standards

Air heater tubes must withstand hot air, flue gas, coal/ash particles, acidic condensates, and continuous thermal cycling.

ASTM A209 & ASTM A213 are the preferred global standards for this service.

ASTM A209 – Carbon-Molybdenum Steel Tubes (C-Mo Tubes)

Designed for:

  • High-temperature steam & air systems
  • Good resistance to oxidation
  • High tensile strength

Common grades:

  • A209 Grade T1
  • A209 Grade T1a

These are widely used in APH lower-temperature zones and coal-fired boilers.

ASTM A213 – Alloy & Stainless Steel Tubes

Designed for:

  • High-temperature corrosion resistance
  • Oxidation & scaling resistance
  • Abrasion resistance against soot blasting

Common grades:

  • T11 / T22
  • T91 / T92
  • TP304H / TP347H

A213 grades are preferred in aggressive flue gas zones, upper sections, and where long-term oxidation resistance is required.

Where Air Heater Tubes Are Used

  • Boiler Air Preheaters (APH)
  • Regenerative air heaters
  • Tubular air preheaters
  • Waste heat recovery units
  • Flue gas heat exchangers
  • Hot air recirculation systems
  • Steam generator air heating

Industrial Usage

  • Thermal power plants
  • Refineries
  • Petrochemical plants
  • Steel plants
  • Cement plants
  • Chemical heaters
  • Boilers & process heaters

Manufacturing Process — Air Heater Tubes

1. Seamless Tube Formation (CDS / HFS)
High structural integrity for fluctuating temperatures.

2. Heat Treatment
Normalized · Normalized & tempered · Solution annealed

3. OD/ID Finishing & Straightening
Ensures uniform airflow and minimal pressure drop.

4. Surface Conditioning
Anti-corrosion oil · Paint-coated (optional) · Finned options

5. NDT Testing
Eddy current, ultrasonic, hydrotest for leak-free performance.

Applications by Grade / Temperature Zone / Industry

ASTM A209 (C-Mo Alloy Tubes)

GradeTemperatureApplicationIndustry
T1 / T1aMediumTubular air preheater coilsThermal Power
T1 / T1aMediumAPH cold-end & mid zonesBiomass Boilers
T1 / T1aMediumSteam-to-air heat exchangersSugar Mills
T1 / T1aMediumHot gas recirculationCement Plants

ASTM A213 Ferritic Alloy Steel

GradeTemperatureApplicationIndustry
T11 / T22HighAPH hot-endThermal Power
T11 / T22HighFlue gas heat exchangersPetrochemical
T11 / T22HighSoot blower-exposed tubesSteel Plants
T11 / T22HighRegenerative air heater sectionsBoilers

Dimensional Range

  • Outside Diameter (OD): 25 mm – 120 mm
  • Wall Thickness: 2 mm – 12 mm
  • Length: 6M · 12M · Custom cut
  • Finish: Black, varnish coated, anti-corrosion oiled
  • Tube Type: Seamless, hot-finished, cold drawn

Indicative Price Range — 2025

StandardGradePrice (INR/kg)Price (USD/kg)Typical Use
ASTM A209T1 / T1a₹110 – ₹165$1.40 – $2.20Mid APH zones
ASTM A213T11 / T22₹135 – ₹195$1.70 – $2.60Hot-end tubes
ASTM A213T91 / T92₹180 – ₹300$2.20 – $3.90Supercritical APH
ASTM A213TP304H / TP347H₹280 – ₹550$3.50 – $7.00Corrosion zones

Testing & Quality Assurance

  • Tensile, yield & hardness tests
  • Eddy current, UT & hydrostatic tests
  • Creep & stress rupture tests
  • Oxidation & corrosion resistance tests
  • EN 10204 3.1 / 3.2 certification

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