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Galvanized Hollow Sections

Galvanized Hollow Sections (GHS) Manufacturer, Supplier & Exporter – For Outdoor & Corrosion-Prone Environments

Inox Steel India is a leading manufacturer and global supplier of Galvanized Hollow Sections (GHS) designed for long-term outdoor performance, protection against corrosion, and structural durability in harsh environments. Available in Square (SHS), Rectangular (RHS), and Circular (CHS) forms, these sections are manufactured as per IS 4923, IS 1161, EN 10219, and ASTM A653 standards.

Galvanized Hollow Sections are widely used in outdoor fabrication, fencing, gates, solar structures, agricultural frameworks, walkways, greenhouses, and infrastructure due to their strong resistance to moisture, humidity, chemicals, and atmospheric corrosion. The zinc coating (GI) or hot-dip galvanized layer (HDG) acts as an effective barrier, offering superior protection compared to uncoated mild steel sections.

Inox Steel India supplies GHS in a wide dimensional range from 12×12 mm to 300×300 mm (SHS), 20×10 mm to 400×200 mm (RHS), and 15 mm to 355 mm OD (CHS) with coating thickness options of 40–120 GSM (GI) and 180–610 GSM (HDG). Our galvanized sections are preferred for outdoor installations, road and highway safety systems, solar EPC projects, and industrial fabrication across India, the Middle East, Africa, and Southeast Asia.

With strong anti-corrosion properties, consistent dimensional accuracy, and reliable weldability, Inox Steel India’s Galvanized Hollow Sections ensure long service life in environments where uncoated steel would rapidly deteriorate.

Table of Contents

How Galvanized Hollow Sections Are Manufactured

Galvanized Hollow Sections follow a precise coating and forming sequence to achieve uniform corrosion protection and consistent mechanical strength.

1️ Slit Coil Processing

Base steel coils (YSt 210 / S235 / S275 grades) are slit to exact width for forming SHS, RHS, or CHS profiles.

2️ Roll Forming

The slit coil is gradually shaped into hollow sections with controlled corner radii and uniform thickness.

3️ Welding

High-frequency induction welding (HFIW) creates a strong seam that is treated for coating adherence.

4️ Pre-Galvanizing (GI) / Hot-Dip Galvanizing (HDG)

  • GI (Pre-Galvanized Sections): Zinc-coated sheet before forming (40–120 GSM).
  • HDG (Hot-Dip Galvanized Sections): Fully dipped in molten zinc (180–610 GSM) giving superior corrosion protection.

5️ Passivation / Chromating

Improves surface corrosion resistance and prevents white rust.

6️ Coating Thickness Testing

Zinc layer is verified using magnetic and microsection tests.

7️ Cutting & End Finishing

Hollow sections are cut to standard/custom lengths and supplied with clean plain ends.

This sequence ensures durable, corrosion-resistant galvanized hollow sections that perform reliably in outdoor and moisture-rich environments.

Key Features & Advantages of Galvanized Hollow Sections

  • Excellent corrosion resistance for outdoor, industrial, marine, and humid environments
  • Low maintenance compared to bare steel
  • Strong zinc barrier prevents rusting for extended service life
  • Uniform thickness and dimensional accuracy for reliable fabrication
  • Excellent weldability—coating burns off cleanly around weld zone
  • Ideal for fencing, solar structures, gates, agricultural frames
  • Cost-effective long-term performance
  • Available in pre-galvanized and hot-dip galvanized variants

These properties make GHS a preferred choice for outdoor and exposed applications where durability is critical.

Grades & Standards (Technical Comparison)

👉 Refer to the master datasheet above.

Key Selection Factors for Buyers

  • Type of galvanizing: Pre-GI vs Hot-Dip Galvanized (HDG)
  • Coating thickness (GSM): 40–120 GSM (GI), 180–610 GSM (HDG)
  • Shape requirement: SHS / RHS / CHS
  • Section size & wall thickness based on structural load
  • Environmental exposure: Coastal, industrial, agricultural, high-humidity areas
  • Compliance: IS 4923 / IS 1161 for India, EN 10219 for export

Global & Indian Market Demand Overview

India

High usage in solar structures, fencing, railings, agricultural frameworks, outdoor fabrication, and construction.
Major markets include: Gujarat • Maharashtra • Rajasthan • Telangana • Tamil Nadu.

Middle East (UAE, Saudi, Oman, Qatar)

Used extensively for outdoor steel fabrication, infrastructure, and solar EPC projects where high corrosion resistance is essential.

Africa (Kenya, South Africa, Nigeria)

Preferred for greenhouses, agricultural supports, safety barriers, and exterior structures due to durability.

Southeast Asia (Malaysia, Singapore, Indonesia)

Used for outdoor frames, walkway structures, public installations, and corrosion-prone industrial zones.

Applications and Technical Specifications by Grade & Coating Type

Galvanized Hollow Sections (GHS) are designed for outdoor, moisture-rich, and corrosion-prone environments where uncoated steel cannot perform long-term. The zinc coating protects the steel substrate by forming a durable barrier against rust, extending the life of structures used in infrastructure, solar EPC, agriculture, and fabrication.

Below is the structured application breakdown following the sample format.

🔹 Pre-Galvanized Hollow Sections (GI) – 40–120 GSM Coating

Service Use:
Fencing, gates, furniture frames, walkways, indoor–outdoor partitions, greenhouses.

Key Characteristics:
Light zinc coating, smooth spangled finish, economical for moderate outdoor environments.

Size Range:
12×12 – 200×200 mm (SHS), 20×10 – 200×100 mm (RHS), 15–150 mm OD (CHS)

Grades Used:
YSt 210 / YSt 240 / S235

Industry Sectors:
Fabrication • Agriculture • Residential • Light commercial

🔹 Hot-Dip Galvanized Hollow Sections (HDG) – 180–610 GSM Coating

Service Use:
Solar MMS structures • Industrial outdoor framing • Coastal environment structures • Safety barriers • Heavy-duty gates • Outdoor supports

Key Characteristics:
Thick zinc layer for superior corrosion resistance and longer outdoor service life.

Size Range:
20×20 – 300×300 mm (SHS), 40×20 – 400×200 mm (RHS), 25–355 mm OD (CHS)

Grades Used:
YSt 310 / S235 / S275

Industry Sectors:
Solar EPC • Infrastructure • Roads & Highways • Industrial PEB • Oil & Gas Outdoors

🔹 Structural GI/HDG Hollow Sections for Engineering Applications

Service Use:
Pipe racks • Fabrication frames • Light structural components • Platforms • Storage systems

Key Characteristics:
Uniform thickness, high weldability, consistent straightness for fabrication.

Grades Used:
YSt 240 / YSt 310 / S275

Industry Sectors:
Engineering • OEM • Fabrication • Civil construction

Galvanized Hollow Sections – Size & Weight Chart (Indicative)

 

Type Size Thickness Approx. Weight (kg/m)
SHS 25×25 1.2 mm 1.15
SHS 50×50 2.0 mm 2.90
SHS 100×100 3.2 mm 7.60
RHS 40×20 1.6 mm 1.80
RHS 80×40 2.5 mm 4.10
RHS 150×100 3.6 mm 10.40
CHS 25 OD 1.2 mm 0.90
CHS 50 OD 2.0 mm 2.50
CHS 114.3 OD 3.6 mm 9.80

📥 Complete GI / HDG weight chart available on request.

Indicative Price Range – Galvanized Hollow Sections

Type Coating Avg. Price (₹/kg) Avg. Price ($/kg) Use
Pre-Galvanized SHS/RHS/CHS 40–120 GSM ₹65 – ₹80 $0.85 – $1.05 Light outdoor fabrication
Hot-Dip Galvanized SHS/RHS 180–610 GSM ₹75 – ₹110 $0.98 – $1.40 High-corrosion environments
HDG CHS (Poles, Supports) 300–610 GSM ₹80 – ₹125 $1.05 – $1.55 Coastal / Industrial

Prices vary with coating GSM, size, thickness, zinc costs, and grade.

HSN / HS Code

HSN 7306 — Welded galvanized hollow steel sections
Applicable for SHS, RHS, CHS in GI and HDG form.

Testing & Quality Assurance

To ensure long-term outdoor performance, Galvanized Hollow Sections undergo the following tests:

Testing Methods

  • Coating thickness measurement (magnetic gauge)
  • Salt spray & corrosion resistance test
  • Flattening test
  • Drift expansion test
  • Weld seam UT / Eddy current test
  • Tensile & yield strength verification
  • Dimensional tolerance checks

Documentation Provided

  • IS / EN compliance certificate
  • Coating GSM test reports
  • MTC 3.1 certificate
  • Third-party inspection (SGS / TUV / BV on request)

 

 

 

Why Choose Inox Steel India

Inox Steel India is a trusted manufacturer and global supplier of Galvanized Hollow Sections (SHS, RHS, CHS) engineered for outdoor, moisture-rich, and corrosion-prone environments. Our galvanized sections ensure superior durability, long service life, and reliable structural performance for fabrication, infrastructure, and solar EPC applications.

Why Customers Prefer Our Galvanized Hollow Sections

  • Superior corrosion protection through consistent GI and HDG coating
  • Coating GSM customization from 40–610 GSM
  • High weldability with clean fabrication characteristics
  • Dimensional accuracy and straightness ideal for structural work
  • Large stock availability for fast dispatch
  • Export-ready with global certifications
  • Cost-efficient longevity compared to untreated steel
  • Compliance with IS 4923, IS 1161 & EN 10219

Our goal is to supply long-lasting galvanized products that withstand outdoor environments with minimal maintenance.

Industries & Applications We Serve

Industry Applications Preferred Coating
Solar Energy MMS structures, module supports HDG 275–610 GSM
Agriculture Greenhouses, fencing, irrigation frames GI / HDG
Construction Gates, walkways, outdoor fabrication GI / HDG
Infrastructure Road barriers, guard rails, outdoor framing HDG
Industrial Fabrication Machine guards, fabrication supports GI
OEM Manufacturing Frames, brackets, custom fabrication GI / HDG

Galvanized Hollow Sections ensure stability and rust-free performance in all weather conditions.

Export Readiness & Packaging

Inox Steel India exports GI and HDG Hollow Sections to more than 40+ countries, supporting large infrastructure, solar, fabrication, and industrial projects worldwide.

Standard Export Packaging

  • Steel-strapped bundles
  • HDPE wrapping for moisture protection
  • Color-coded bundle markings
  • End caps for CHS
  • Coating GSM tags & product labels
  • Wooden pallets / crates for HDG requirements

Major Export Markets

UAE • Saudi Arabia • Qatar • Oman • Kuwait • Bahrain
Kenya • South Africa • Nigeria • Tanzania • Egypt
Malaysia • Singapore • Indonesia
Europe • UK • USA • Canada

Reliable logistics ensure fast movement from JNPT, Mundra, Hazira & Nhava Sheva ports.

Hot-Dip Galvanized (HDG) sections with 275–610 GSM.

Yes, zinc coating burns off locally during welding; proper ventilation is recommended.

12×12 mm to 300×300 mm (SHS), 20×10 mm to 400×200 mm (RHS), 15–355 mm OD (CHS).

Yes, to Middle East, Africa, Southeast Asia, Europe, and North America.

Yes, from 40 GSM (GI) up to 610 GSM (HDG).