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Copper / Brass / Bronze Hex Bars

Copper / Brass / Bronze Hex Bars Manufacturer, Supplier & Exporter – Inox Steel India

Grades: CuNi 90/10, CuZn (Brass)

Inox Steel India is a manufacturer, supplier, and exporter of copper, brass, and bronze hex bars, supplying to marine, electrical, engineering, and industrial sectors across India, GCC countries, the Middle East, Africa, Europe, and the Americas.

Copper-based hex bars are supplied in CuNi 90/10 (Copper–Nickel alloy) and CuZn (Brass alloy) grades, manufactured in accordance with ASTM and EN standards. These materials are selected for applications requiring corrosion resistance, electrical and thermal conductivity, and good machinability.

With controlled processing and dimensional accuracy, copper, brass, and bronze hex bars supplied by Inox Steel India provide uniform across-flat dimensions, stable mechanical properties, and suitability for precision machining and fabrication.

Table of Contents

🔍 What Are Copper / Brass / Bronze Hex Bars and How Are They Made?

Copper, brass, and bronze hex bars are solid long products with a hexagonal (six-sided) cross section, manufactured from copper-based alloys. The hexagonal profile allows positive spanner grip and ease of assembly, making these bars suitable for fasteners, fittings, and machined components.

Copper alloy hex bars are produced from billets using hot rolling or cold drawing (bright bar processing), followed by annealing to achieve the required ductility, machinability, and surface finish.

Manufacturing Steps:

1️ Billet Selection & Heating
Copper alloy billets of CuNi 90/10 or CuZn grade are selected and heated under controlled conditions.

2️ Hot Rolling / Hexagonal Shaping
Billets are rolled through hexagonal passes to achieve the required across-flat dimensions.

3️ Cold Drawing (Where Required)
Bars may be cold drawn to improve surface finish and dimensional tolerance.

4️ Annealing
Bars are annealed to restore ductility and improve machinability.

5️ Straightening & Cutting
Bars are straightened and cut to standard or custom lengths.

6️ Final Inspection
Chemical composition, mechanical properties, and dimensional checks are performed before dispatch.

Key Advantages of Copper / Brass / Bronze Hex Bars

  • Good corrosion resistance in marine and atmospheric environments
  • Excellent electrical and thermal conductivity (material-dependent)
  • Good machinability for precision components
  • Non-magnetic and spark-resistant properties
  • Available in standard and custom cut lengths

These properties make copper-based hex bars suitable for marine, electrical, and industrial applications.

 

🧩 Grades & Standards Available

Copper / brass / bronze hex bars are supplied in the following grades:

  • CuNi 90/10 – Copper–nickel alloy with excellent seawater corrosion resistance
  • CuZn (Brass) – Copper–zinc alloy with good machinability and conductivity

Materials are supplied as per ASTM B466 / B467 (CuNi) and ASTM B16 / EN 12164 (Brass) specifications.

MASTER TECHNICAL DATA SHEET:
Copper / Brass / Bronze Hex Bars

Parameter CuNi 90/10 (Copper–Nickel Alloy) CuZn (Brass Alloy)
Product Form Hexagonal Bars (Solid) Hexagonal Bars (Solid)
Standard ASTM B466 / B467 ASTM B16 / EN 12164
Material Type Copper–Nickel Alloy Copper–Zinc Alloy (Brass)
Manufacturing Process Hot Rolled / Cold Drawn (Bright) Hot Rolled / Cold Drawn (Bright)
Surface Finish Mill / Bright / Polished Mill / Bright / Polished
Supply Condition Annealed Annealed
Copper (Cu) % Balance (≈ 88–90) Balance (≈ 60–65)
Nickel (Ni) % 9.0 – 11.0
Zinc (Zn) % Balance (≈ 35–40)
Iron (Fe) % ≤1.0 ≤0.05
Manganese (Mn) % ≤1.0 ≤0.05
Tensile Strength (MPa) 360 – 480 350 – 550
Yield Strength (MPa) ≥105 ≥150
Elongation (%) ≥30 ≥25
Hardness 80 – 110 HB 80 – 150 HB
Corrosion Resistance Excellent (Seawater) Good (Atmospheric)
Thermal Conductivity Moderate High
Electrical Conductivity Moderate Good
Machinability Good Excellent
Weldability Excellent Good
Standard AF Sizes (mm) 8 – 60 8 – 60
Approx. Weight @12 mm AF 0.98 kg/m 0.98 kg/m
Approx. Weight @20 mm AF 2.72 kg/m 2.72 kg/m
Approx. Weight @30 mm AF 6.11 kg/m 6.11 kg/m
Standard Length 3 m / 6 m 3 m / 6 m
Custom Cut Length Available Available
Dimensional Tolerance As per ASTM As per ASTM / EN
Testing Chemical, Mechanical Chemical, Mechanical
Certification EN 10204 3.1 EN 10204 3.1
HSN / HS Code 7407 7407
Typical Applications Marine, Condensers Electrical, Fasteners
Packaging Bundled / Wooden Crates Bundled / Wooden Crates

🧭 Key Factors to Consider When Selecting Copper / Brass / Bronze Hex Bars

When selecting copper-based hex bars, the following parameters should be evaluated:

1️ Corrosion Environment (Marine / Atmospheric)
2️ Electrical or Thermal Conductivity Requirement
3️ Machinability and Surface Finish
4️ Dimensional Tolerance
5️ Compliance with Industry Standards

Correct grade selection ensures reliable performance and service life.

🌍 Usage & Demand Overview

In India, copper, brass, and bronze hex bars are widely used by marine equipment manufacturers, electrical component producers, plumbing and fitting manufacturers, and machining workshops, particularly in industrial regions such as Mumbai, Jamnagar, Ahmedabad, and Chennai.

Export demand is driven by marine hardware, condenser components, electrical fittings, and precision-engineered parts requiring ASTM and EN-compliant copper alloy materials.

Applications and Technical Specifications by Grade

Copper-, brass-, and bronze-based hex bars supplied by Inox Steel India are used where corrosion resistance, conductivity, and machinability are required. Grade selection depends on service environment, conductivity needs, and fabrication method.

🧩 Applications by Grade / Type

CuNi 90/10 (Copper–Nickel) Hex Bars
Service Use: Marine and seawater-exposed environments.
Typical Applications: Marine fasteners, condenser components, heat exchanger parts, offshore fittings.
Industry Sectors: Marine | Offshore | Power | Desalination

CuZn (Brass) Hex Bars
Service Use: General engineering and electrical applications.
Typical Applications: Electrical connectors, plumbing fittings, fasteners, machined components.
Industry Sectors: Electrical | Plumbing | Engineering | General Fabrication

📐 Copper / Brass / Bronze Hex Bar Sizes & Dimensions

Copper alloy hex bars are supplied in standard metric hex bar sizes as per applicable ASTM / EN tolerances.

  • Across Flats (AF): 8 mm – 60 mm
  • Standard Lengths: 3 m / 6 m
  • Custom Cut Lengths: Available
  • Dimensional Tolerance: As per ASTM B466 / B467 (CuNi) and ASTM B16 / EN 12164 (Brass)

(Refer to standard hex bar sizes in mm PDF and hex bar size chart in mm India for detailed dimensions and weights.)

Copper / Brass / Bronze Hex Bar Weight Chart (Indicative)

AF Size (mm) Approx. Weight (kg/m)
8 0.43
10 0.68
12 0.98
16 1.74
20 2.72
25 4.25
30 6.11
40 10.86
50 16.90
60 24.60

Weights are indicative and may vary based on tolerance and alloy composition.

💰 Copper / Brass / Bronze Hex Bars Price (Indicative – India)

Grade Approx. Price Range (INR / kg)
CuNi 90/10 ₹ 850 – ₹ 1,250
CuZn (Brass) ₹ 450 – ₹ 750

Prices depend on size, alloy composition, finish (mill / bright / polished), quantity, and prevailing market conditions.

🔢 Copper / Brass / Bronze Hex Bar HSN / HS Code

HSN Code: 7407
Applicable for copper and copper-alloy bars and rods under Indian and international trade classification.

🧪 Testing & Quality Inspection

Copper alloy hex bars are inspected and tested to ensure compliance with applicable standards.

Testing includes:

  • Chemical Analysis
  • Mechanical Testing
  • Dimensional & Visual Inspection

Material can be supplied with EN 10204 3.1 certification on request.

Standard across-flat sizes range from 8 mm to 60 mm. Other sizes can be supplied on request.

 

Yes. CuNi 90/10 offers excellent seawater corrosion resistance, while brass provides good atmospheric corrosion resistance.

 

Yes, custom cut lengths are available as per requirement.

 

Material can be supplied with EN 10204 3.1 test certification on request.

🏭 Why Choose Inox Steel India

Inox Steel India supplies copper, brass, and bronze hex bars with controlled alloy composition, dimensional accuracy, and documented traceability. Material is processed and inspected to meet requirements for marine, electrical, and general engineering applications.

Key supply features:

  • Copper alloy hex bars supplied in CuNi 90/10 and CuZn (Brass) grades
  • Conformance to ASTM B466 / B467 (CuNi) and ASTM B16 / EN 12164 (Brass)
  • Supply in annealed condition
  • Availability in standard and custom cut lengths
  • Mill, bright, and polished finish options
  • Batch-wise heat number traceability
  • EN 10204 3.1 certification on request
  • Domestic and export-ready documentation

🧩 Industries Served

Copper, brass, and bronze hex bars are supplied to the following industries:

  • Marine and offshore
  • Electrical and electronics
  • Plumbing and fittings
  • Power and desalination
  • Engineering and precision machining
  • General industrial fabrication

Grade selection is aligned with corrosion exposure, conductivity requirements, and machining practices.

📦 Packaging & Supply

Copper alloy hex bars are packed and dispatched as per standard industrial and export practices.

  • HDPE-wrapped and steel-strapped bundles
  • Wooden crates for export consignments
  • Marking includes grade, size, heat number, and batch number

Dispatch supported through JNPT (Mumbai), Mundra, and Hazira ports for export shipments.