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Nickel Alloy Square Bars Manufacturer & Supplier in India – Inox Steel India

Grades: Inconel 625 & Monel 400 | High-Performance Nickel Alloy Square Bars

Inox Steel India is a trusted manufacturer, supplier, stockist, and exporter of nickel alloy square bars, supplying premium grades Inconel 625 (UNS N06625) and Monel 400 (UNS N04400) to industries operating under extreme corrosion, high temperature, and high-pressure conditions. These nickel alloy square bars are engineered for applications where conventional stainless steel and alloy steel fail to deliver long-term reliability.

Nickel alloy square bars are widely used in oil & gas, offshore platforms, chemical processing, aerospace, marine engineering, power generation, and heat exchanger systems, where resistance to aggressive chemicals, seawater, and thermal stress is critical.

All nickel alloy square bars supplied by Inox Steel India are manufactured in accordance with ASTM B446 / B564 (Inconel 625) and ASTM B164 (Monel 400) standards, ensuring consistent metallurgy, traceability, and global project compliance.

Table of Contents

What Are Nickel Alloy Square Bars?

A nickel alloy square bar is a solid square-section bar manufactured from high-nickel alloys designed to offer exceptional corrosion resistance, mechanical strength, and stability at elevated temperatures.

Unlike carbon or stainless steels, nickel alloys retain their properties in environments involving:

  • Strong acids and chlorides
  • Seawater and marine atmospheres
  • High temperatures and thermal cycling
  • High pressure and stress conditions

The square geometry provides flat reference surfaces, high torsional rigidity, and fabrication flexibility, making nickel alloy square bars ideal for precision machining, structural supports, and critical components.

How Nickel Alloy Square Bars Are Manufactured

Inox Steel India follows controlled metallurgical and processing practices to ensure nickel alloy square bars meet stringent service requirements.

Manufacturing Process Overview:

  1. Alloy Melting & Refining: Nickel alloy is produced with tightly controlled chemical composition to achieve corrosion resistance and mechanical stability.
  2. Hot Rolling / Forging: Billets are hot rolled or forged into square sections, ensuring dense structure and uniform grain flow.
  3. Solution Annealing / Annealing: Bars are heat treated to restore corrosion resistance, relieve internal stresses, and improve ductility.
  4. Surface Processing: Supplied in black (hot rolled) or ground finish depending on dimensional tolerance and surface requirements.
  5. Straightening & Cutting: Bars are straightened and supplied in random lengths or custom cut lengths.
  6. Inspection & Testing: PMI, chemical analysis, and mechanical testing confirm compliance before dispatch.

This process ensures consistent corrosion resistance, dimensional accuracy, and reliable performance in severe operating environments.

Key Advantages of Nickel Alloy Square Bars

Nickel alloy square bars offer performance advantages unmatched by conventional materials:

  • Exceptional resistance to corrosion and oxidation
  • Excellent performance in seawater and acidic environments
  • High strength at elevated temperatures
  • Good weldability and fabrication characteristics
  • Long service life with minimal maintenance
  • Reliable performance in critical and safety-sensitive applications

These properties make nickel alloy square bars indispensable in high-risk industrial applications.

Nickel Alloy Square Bars – Grade Overview

Inox Steel India supplies two widely used nickel alloy grades in square bar form:

🔹 Inconel 625 Square Bars

Nickel-chromium-molybdenum alloy offering outstanding resistance to pitting, crevice corrosion, and high-temperature oxidation. Commonly used in aerospace, offshore oil & gas, chemical plants, and high-temperature equipment.

🔹 Monel 400 Square Bars

Nickel-copper alloy known for excellent resistance to seawater, alkalis, and hydrofluoric acid, making it ideal for marine engineering, heat exchangers, and chemical processing equipment.

MASTER TECHNICAL DATASHEET – NICKEL ALLOY SQUARE BARS

Parameter Inconel 625 Monel 400
Material Category Nickel–Chromium–Molybdenum Alloy Nickel–Copper Alloy
UNS Number N06625 N04400
ASTM Specification ASTM B446 / B564 ASTM B164
Density 8.44 g/cm³ 8.80 g/cm³
Nickel Content ≥ 58 % ~63 – 70 %
Chromium (Cr) 20 – 23 %
Molybdenum (Mo) 8 – 10 %
Copper (Cu) 28 – 34 %
Tensile Strength ≥ 827 MPa ≥ 550 MPa
Yield Strength ≥ 414 MPa ≥ 240 MPa
Elongation ≥ 30 % ≥ 35 %
Hardness ≤ 220 HB ≤ 180 HB
Corrosion Resistance Exceptional (Acids, Chlorides) Excellent (Seawater, Alkalis)
Oxidation Resistance Excellent Good
Temperature Resistance Up to 980°C Up to 480°C
Weldability Excellent Excellent
Magnetic Property Non-Magnetic Non-Magnetic
Heat Treatment Solution Annealed Annealed
Surface Finish Black / Ground Black / Ground
Manufacturing Process Hot Rolled / Forged Hot Rolled / Forged
Size Range (Square) 8 mm – 120 mm 8 mm – 120 mm
Length Random / Fixed / Cut Length Random / Fixed / Cut Length
Testing Chemical, Mechanical, PMI Chemical, Mechanical, PMI
Certification EN 10204 3.1 / 3.2 EN 10204 3.1 / 3.2
NACE Compliance MR0175 / MR0103 MR0175 / MR0103
HSN / HS Code 7505.12.00 7505.12.00
Typical Applications Aerospace, Offshore, Chemical Marine, Oil & Gas, Heat Exchangers

Key Factors to Consider When Selecting Nickel Alloy Square Bars

Before selecting nickel alloy square bars, engineers and buyers should evaluate:

Corrosion Environment: Acids, chlorides, or seawater exposure
Operating Temperature: Continuous and peak temperature limits
Mechanical Load: Stress and pressure conditions
Fabrication Needs: Machining and welding requirements
Compliance: ASTM, EN, and NACE standards

Correct grade selection ensures maximum durability, safety, and lifecycle cost efficiency.

Nickel Alloy Square Bars (Inconel 625 & Monel 400) – Sizes, Weight, Price, Testing & Applications

This section provides procurement-ready and engineering-focused clarity for Nickel Alloy Square Bars, covering standard sizes, weight calculations, indicative pricing, testing requirements, and application mapping for Inconel 625 and Monel 400.

Nickel Alloy Square Bar Sizes (Standard & Custom)

Inox Steel India supplies nickel alloy square bars in standard industry sizes and custom cut lengths for critical engineering and export projects.

Standard Square Bar Sizes (mm)
8 | 10 | 12 | 16 | 20 | 22 | 25 | 30 | 32 | 35 | 40 | 45 | 50 | 60 | 65 | 70 | 75 | 80 | 100 | 120
Length: Random (3–6 m) or fixed / cut lengths
Tolerance: As per ASTM B446 / B564 / B164
Finish: Hot Rolled (Black), Ground / Machined (on request)

Commonly demanded sizes include 20mm, 25mm, 40mm, and 50mm nickel alloy square bars for offshore and chemical applications.

Nickel Alloy Square Bar Weight Chart (kg per meter)

The following steel square bar weight chart supports BOQ preparation and price estimation.
(Density considered: Inconel 625 ≈ 8.44 g/cm³, Monel 400 ≈ 8.80 g/cm³)

Square Size (mm) Inconel 625 (kg/m) Monel 400 (kg/m)
10 × 10 0.84 0.88
12 × 12 1.21 1.27
16 × 16 2.16 2.25
20 × 20 3.38 3.52
25 × 25 5.28 5.50
30 × 30 7.60 7.92
40 × 40 13.50 14.08
50 × 50 21.10 22.00
65 × 65 35.50 36.95
75 × 75 47.40 49.30
100 × 100 84.40 88.00

Addresses buyer queries such as:
nickel square bar weight
nickel alloy bar weight per meter
square bar steel weight calculation

Nickel Alloy Square Bars – Price (Indicative, India)

Prices vary based on grade, size, finish, certification (NACE), and quantity. Below is an indicative nickel alloy square bar price range for reference.

Indicative Price Range (INR/kg – India)

Grade Approx. Price / Kg (INR) Typical Use
Inconel 625 ₹ 2,800 – ₹ 4,200 Offshore, aerospace, chemical
Monel 400 ₹ 1,900 – ₹ 3,200 Marine, heat exchangers

Prices are indicative and fluctuate with nickel prices, import duty, certification scope, and order volume.

HSN / HS Code – Nickel Alloy Square Bars

HSN Code (India): 7505.12.00
HS Code (Export): 7505.12
Applicable to nickel alloy bars and rods, used for domestic billing and international export documentation.

Testing & Quality Assurance

All nickel alloy square bars supplied by Inox Steel India undergo stringent testing to ensure performance in extreme service environments.

Standard Tests Conducted:

  • PMI (Positive Material Identification)
  • Chemical Composition Analysis
  • Tensile & Yield Strength Test
  • Elongation Test
  • Hardness Test
  • Dimensional & Straightness Check
Certification:

  • EN 10204 3.1 / 3.2
  • NACE MR0175 / MR0103 (on request)
  • Third-Party Inspection (SGS / TUV / BV / DNV) on request

Applications of Nickel Alloy Square Bars

Nickel alloy square bars are selected where corrosion resistance and high-temperature strength are critical.

  • Oil & Gas / Offshore: Used in platform structures, clamps, fasteners, and subsea components.
  • Chemical & Process Industry: Ideal for reactors, heat exchangers, and corrosive service components.
  • Marine Engineering: Monel 400 square bars used in seawater handling, shipbuilding, and coastal equipment.
  • Aerospace & High-Temperature Equipment: Inconel 625 square bars used in aerospace hardware and high-temperature systems.

Why Choose Inox Steel India for Nickel Alloy Square Bars?

Global buyers and EPC contractors choose Inox Steel India for material reliability, documentation strength, and export capability.

Key Advantages:

  1. Ready stock of Inconel 625 & Monel 400 square bars
  2. Supplied in solution annealed / annealed condition
  3. Availability in hot rolled, forged, and ground finish
  4. Custom cut lengths for precision machining
  5. EN 10204 3.1 / 3.2 Mill Test Certificates
  6. NACE MR0175 / MR0103 compliant material (on request)
  7. Competitive nickel alloy square bar price per kg
  8. Global shipping via JNPT (Mumbai), Mundra, and Hazira ports

Our objective is to deliver nickel alloy products that perform reliably in the most aggressive service environments.

Industries We Serve

Industry Application Preferred Grade
Oil & Gas / Offshore Structural parts, clamps, subsea hardware Inconel 625
Chemical Processing Reactors, heat exchangers Inconel 625
Marine Engineering Seawater handling, ship components Monel 400
Power & Energy High-temperature components Inconel 625
Aerospace High-stress & heat-resistant parts Inconel 625
Heat Exchangers Tubesheets, fasteners Monel 400

Packaging, Storage & Export Readiness

All nickel alloy square bars are packed to meet international export and project standards.

Packing Standards:

  • Bundled with steel straps
  • Protective wrapping to prevent surface damage
  • Clear marking: Grade, Size, Heat No, Standard
  • Wooden pallets or crates for export shipments
  • Containerized & break-bulk shipping options

Export Markets: UAE, Saudi Arabia, Oman, Qatar, Africa, Europe, Southeast Asia
Domestic Supply: Mumbai, Gujarat, Chennai, Visakhapatnam

Get Best Price for Nickel Alloy Square Bars Today

Whether you need Inconel 625 for offshore & aerospace or Monel 400 for marine and chemical service, Inox Steel India delivers certified quality, competitive pricing, and reliable global supply.

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

Inconel 625 offers excellent high-temperature and oxidation resistance, while Monel 400 excels in seawater and alkaline environments.

Yes, both grades are widely used in offshore and marine applications.

Yes, nickel alloy square bars can be supplied as per NACE MR0175 / MR0103.

Standard sizes range from 8 mm to 120 mm, with custom cut lengths available.

Yes, we export to GCC, Africa, Europe, and Southeast Asia.

Inox Steel India supplies nickel alloy square bars in Inconel 625 & Monel 400 grades. Get latest price per kg, sizes, weight chart & certified stock.