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ASTM B338 / B862 Titanium Welded Tubes

Ultimate corrosion resistance with unmatched strength-to-weight ratio

Titanium is not chosen to save money — it is chosen to eliminate failure. ASTM B338 / B862 titanium welded tubes are specified where stainless steel, duplex, and even nickel alloys struggle to deliver long-term reliability. These tubes combine:

  • Near-absolute corrosion resistance
  • Exceptional resistance to seawater & chlorides
  • High mechanical strength at low weight
  • Outstanding erosion & bio-fouling resistance

INOX STEEL INDIA supplies project-grade titanium welded tubes engineered for critical service environments.

Table of Contents

What Are Titanium Welded Tubes?

Titanium welded tubes are manufactured from titanium strip or plate using high-purity inert-gas welding (TIG / Plasma) under controlled environments. The result is a tube with:

  • Fully fused weld seam
  • Bead removed or bead-rolled ID
  • Clean internal surface for heat transfer
  • Excellent structural integrity

Covered by:

  • ASTM B338 — seamless & welded titanium tubes for condensers & heat exchangers
  • ASTM B862 — welded titanium & titanium alloy tubes

Understanding Titanium Grades (Buyer-Friendly Guide)

Grade 1 — Maximum Formability

  • Highest ductility
  • Excellent corrosion resistance
  • Used in chemical processing & low-pressure systems

Grade 2 — Industry Standard (Most Popular)

  • Best balance of strength & corrosion resistance
  • Excellent seawater & chloride resistance
  • Dominant grade for condensers & heat exchangers

Grade 5 (Ti-6Al-4V) — High-Strength Alloy

  • Very high strength
  • Lower corrosion resistance than CP grades but still excellent
  • Used in aerospace & high-stress components

Grade 7 — Enhanced Crevice Corrosion Resistance

  • Pd-stabilized titanium
  • Exceptional resistance in reducing acids

Grade 9 & Grade 12 — Special Purpose Alloys: Grade 9 provides moderate strength and good formability, while Grade 12 offers outstanding resistance in hot brine environments.

MASTER TECHNICAL DATA SHEET — ASTM B338 / B862

Titanium & Titanium Alloy Welded Tubes

Section Parameter Technical Specification — Titanium Welded Tubes
Standards Covered ASTM B338 Seamless & welded titanium tubes for condensers & heat exchangers
ASTM B862 Welded titanium & titanium alloy tubes
Material Family Titanium Commercially Pure (CP) & Titanium Alloys
Available Grades CP Grades Gr 1, Gr 2
Alloy Grades Gr 5 (Ti-6Al-4V), Gr 7, Gr 9, Gr 12
Manufacturing Process Welding TIG / Plasma welded
Weld Bead Bead removed / bead rolled
Heat Treatment Annealed / stress relieved
Dimensional Range Outside Diameter (OD) 6 mm – 168.3 mm
Wall Thickness (WT) 0.5 mm – 6.0 mm
Length 6 m / 12 m / cut-to-length
Mechanical Properties (Typical) Tensile Strength Gr 2: ~345 MPa • Gr 5: ~895 MPa
Yield Strength Gr 2: ~275 MPa • Gr 5: ~828 MPa
Elongation ≥ 20% (grade dependent)
Corrosion Resistance Seawater Outstanding (near-absolute)
Chlorides Excellent
Acids Excellent (oxidizing acids)
Erosion Excellent
Temperature Capability Continuous Service Up to 400°C (grade dependent)
Testing Requirements Mandatory Hydro / Eddy Current / Dimensional
Advanced PMI, UT, RT (weld), corrosion tests
End Finish Tube Ends Plain / Deburred
Surface Condition Pickled / Cleaned / Polished (if required)
Key Advantages Performance Highest corrosion resistance per weight
Weight ~45% lighter than steel
Typical Applications Heat Exchangers Condensers, evaporators
Marine Seawater cooling systems
Chemical Chloride & aggressive media
Power Condenser tubing
Aerospace Lightweight fluid systems
HSN Code Titanium Tubes 81089000

Why Titanium Instead of Stainless, Duplex or Nickel Alloy?

  • Near-Absolute Corrosion Resistance: Titanium forms a stable oxide film that self-repairs instantly, making it nearly immune to seawater, chlorides, pitting, and MIC.
  • Exceptional Weight Advantage: Titanium is approximately 45% lighter than steel, yet delivers comparable or higher strength in many applications.
  • Longest Service Life: routinely achieve 20–40+ years of service life with minimal maintenance in heat-exchanger systems.
  • High Thermal Efficiency: Smooth internal surfaces and reduced fouling ensure stable heat-transfer performance over time.

ASTM B338 vs ASTM B862 — What’s the Difference?

Standard Scope Typical Use
ASTM B338 Seamless & welded tubes Condensers, heat exchangers
ASTM B862 Welded tubes only Process piping, fabricated systems

Key Industries Using Titanium Welded Tubes

Power & Energy

  • Steam condensers
  • Cooling water systems

Desalination & Water Treatment

  • RO plants
  • Seawater intake & outfall systems

Chemical Processing

  • Chloride-rich environments
  • Acidic process lines

Marine & Offshore

  • Seawater cooling
  • Heat exchangers

Aerospace & High-Tech

  • Lightweight fluid systems
  • High-performance heat transfer

INOX STEEL INDIA Advantage — Why Engineers Specify Us

  • High-purity welding environments
  • Bead-rolled ID for superior flow
  • Tight OD/WT tolerances
  • Full EN 10204 certification
  • Third-party inspection support
  • Export-ready packaging

SIZE RANGE, OD / WT CHART & DIMENSION CAPABILITY

Standard OD × WT Range (Heat Exchanger & Process Service)

Outside Diameter (OD) Wall Thickness (WT) Typical Applications
6 – 12.7 mm 0.5 – 1.0 mm Instrumentation, sampling, chemical dosing
12.7 – 25.4 mm 0.7 – 1.5 mm Condenser & evaporator tubes
25.4 – 38.1 mm 1.0 – 2.0 mm Heat exchangers, cooling systems
38.1 – 60.3 mm 1.5 – 3.0 mm Process piping, desalination
60.3 – 168.3 mm 2.0 – 6.0 mm Headers, marine & offshore systems

Lengths: 6 m / 12 m | Cut-to-length as per heat-exchanger drawing. End Finish: Plain • Deburred • Square cut.

CORROSION RESISTANCE MATRIX (REAL-WORLD MEDIA)

Service Environment Titanium Performance Reason
Seawater (ambient & warm) Outstanding Self-healing oxide film
Chlorides / brine Excellent No pitting or SCC
MIC (bio-fouling) Excellent Inert surface
Oxidizing acids Excellent Stable oxide layer
Erosion / cavitation Excellent High surface stability

Titanium is immune to chloride stress corrosion cracking, a key reason it outperforms SS & duplex in condensers.

TEMPERATURE & PRESSURE PERFORMANCE

Continuous operating temperature: Up to ~400°C (grade-dependent). Maintains mechanical properties under cyclic thermal loads.

Design Advantage: Thinner walls can be used due to corrosion immunity → higher heat transfer efficiency.

WELDING, FABRICATION & HEAT TREATMENT

Welding Requirements

  • TIG / Plasma welding
  • 100% inert gas shielding
  • Oxygen < 20 ppm during welding
  • Weld bead removed or bead-rolled ID

Fabrication

  • Excellent formability (Gr 1 & Gr 2)
  • Moderate forming forces required
  • Clean tooling mandatory to avoid contamination

Heat Treatment

  • Annealed or stress-relieved condition
  • Pickled & cleaned to ASTM requirements

INOX supplies titanium tubes ready for exchanger fabrication.

TESTING & INSPECTION (CRITICAL SERVICE)

Mandatory Tests

  • Eddy Current / Ultrasonic
  • Dimensional inspection
  • Visual & surface inspection
  • Hydrostatic (if specified)

Advanced / Project Tests

  • PMI (100% chemistry verification)
  • Weld radiography (RT)
  • Microstructure examination
  • Corrosion test (if specified)

Certification: EN 10204 3.1 / 3.2, third-party inspection available (TÜV / BV / DNV).

TITANIUM VS STAINLESS / DUPLEX (ENGINEER VIEW)

Property 316L SS Duplex 2205 Titanium Gr 2
Density High High Low (–45%)
Seawater corrosion Moderate Very good Excellent
SCC resistance Moderate High Immune
Fouling resistance Medium Medium Very high
Service life 10–15 yrs 15–20 yrs 30–40+ yrs

GRADE SELECTION GUIDE

Requirement Recommended Grade Why
General condenser tubing Grade 2 Industry standard
Chemical processing Grade 1 / 7 High corrosion resistance
High strength / lightweight Grade 5 Structural performance
Hot brine / chloride Grade 12 Enhanced resistance

PRICE RANGE

Grade Indicative Price (INR/kg) Indicative Price (USD/kg)
Grade 1 ₹ 2,200 – 3,200 $26 – $38
Grade 2 ₹ 2,400 – 3,500 $28 – $42
Grade 5 ₹ 3,800 – 5,800 $46 – $70
Grade 7 / 12 ₹ 3,000 – 4,800 $36 – $58

SURFACE CONDITION & CLEANLINESS

Condition Application
Pickled & cleaned Condensers, heat exchangers
Bright cleaned High-purity systems
Bead-rolled ID Improved flow & fouling resistance

WHY CHOOSE INOX STEEL INDIA FOR TITANIUM WELDED TUBES?

1. Ultra-Clean Welding Environment

  • TIG / Plasma welding with full inert-gas shielding
  • Oxygen-controlled welding (<20 ppm)
  • Bead-removed / bead-rolled internal surface

2. Condenser & Heat-Exchanger Expertise

  • Tight OD/WT tolerances
  • Uniform wall thickness for thermal efficiency
  • Excellent surface cleanliness to prevent fouling

3. Metallurgy Control by Grade

  • Gr 1 / Gr 2 for corrosion resistance
  • Gr 5 for high-strength lightweight systems
  • Gr 7 / Gr 12 for enhanced crevice & hot brine resistance

4. EPC & Export-Ready Supply

  • Cut-to-length per exchanger drawing
  • EN 10204 3.1 / 3.2 certification
  • Third-party inspection (BV / DNV / TUV)

INDUSTRIES & APPLICATIONS

Power & Energy

  • Steam condensers • Cooling water systems

Desalination & Water

  • RO plants • Seawater intake & outfall

Chemical Processing

  • Chloride-rich process lines • Acid handling systems

Marine & Offshore

  • Seawater heat exchangers • Offshore cooling loops

Aerospace & High-Tech

  • Lightweight fluid systems • Heat transfer assemblies

PACKAGING & EXPORT HANDLING

Standard Packaging

  • Plastic end caps
  • VCI wrapping
  • Moisture-proof packaging

Export Packaging

  • Heat-treated wooden crates
  • Tube separators for damage-free transit

Documentation Included

  • EN 10204 3.1 / 3.2
  • PMI & chemistry reports
  • NDT / RT (welds, if required)

Get Titanium Welded Tubes for Critical Service

  • ASTM B338 / B862 compliant
  • Heat exchanger & condenser specialists
  • Export & EPC-ready supply

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

steel@inoxsteelindia.in

Phone

+91 9930796690

FAQs

B338 covers seamless & welded tubes; B862 covers welded titanium tubes only.

Titanium is immune to seawater corrosion and has a very long service life.

Grade 2 is the most widely used for heat exchangers and condensers.

Yes—BV, DNV, TUV available.

INOX STEEL INDIA supplies ASTM B338 and ASTM B862 titanium welded tubes in Grade 1, Grade 2, Grade 5, Grade 7 and Grade 12. Ideal for heat exchangers, condensers, desalination, marine and chemical applications. EN 10204 certified, export ready.