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EFW Welded Tubes

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EFW (Electric Fusion Welded) Tubes Manufacturer, Supplier & Exporter – INOX STEEL INDIA

INOX STEEL INDIA is a global manufacturer and supplier of EFW (Electric Fusion Welded) Tubes in Stainless Steel, Duplex, Super Duplex, and Nickel Alloys, engineered specifically for heat-transfer applications including heat exchangers, condensers, boilers, coolers, reheaters, petrochemical heaters, and pressure processing systems.

Our EFW Tubes are produced in accordance with ASTM A249, ASTM A269, ASTM A312, ASTM A358, ASTM B515 / B516 / B626, and EN 10217-7, ensuring excellent weld integrity, corrosion resistance, and temperature stability.

With advanced fusion welding systems, post-weld heat treatment, and 100% radiography (RT) evaluation, every EFW tube delivers consistent performance under thermal cycling, vibration, and corrosive operating environments.

Used extensively by EPC contractors, fertilizer plants, petrochemical units, thermal power plants, desalination units, and offshore industries, INOX STEEL INDIA supplies fully certified, high-accuracy, heat-transfer-grade EFW Tubes to 60+ countries.

What Is an Electric Fusion Welded (EFW) Tube?

An EFW Tube is a welded tube manufactured using high-voltage electric arc fusion, where the edges of the plate or strip are melted and fused together, creating a full-penetration weld.

Unlike ERW (Electric Resistance Welded), EFW uses a fusion arc, enabling:

  • Superior weld penetration
  • Capability to weld thicker materials
  • High corrosion resistance in the weld zone
  • Suitability for high-temperature, high-pressure, and heat-transfer service

EFW tubes are the preferred choice in chemical processing, oil & gas heaters, boilers, pressure reticulation lines, and corrosive fluid handling where welded integrity must match or exceed base metal performance.

How EFW Tubes Are Manufactured

1. Plate / Strip Selection & Edge Preparation

High-grade stainless steel, duplex, or nickel alloy plates/strips are edge-beveled, cleaned, and prepared for welding.

2. Forming into Cylinder Shape

The plate/strip is roll-formed into a cylindrical shape with precise alignment of edges.

3. Electric Fusion Welding (Core Process)

  • High-voltage fusion arc melts the plate edges
  • Deep weld penetration
  • High purity weld zone
  • Strong metallurgical bond

4. Post-Weld Heat Treatment (PWHT)

Full solution annealing to remove weld stresses and restore corrosion resistance.

5. Weld Bead Smoothing / Grinding

Internal and external weld beads are ground or left as-welded as per standard.

6. Sizing, Rolling & Straightening

  • OD accuracy
  • Wall thickness uniformity
  • Straightness ≤ 1.5 mm per meter

7. 100% Radiographic Testing (RT)

All EFW weld seams undergo full radiography ensuring structural integrity.

8. Final Finishing & Passivation

Pickling, bright annealing, and mechanical polishing for smooth heat-transfer flow.

Key Advantages of EFW Tubes

  • Superior weld penetration
  • Available in thicker wall sections
  • Ideal for heat-transfer and corrosive service
  • Weld zone properties match base metal after annealing
  • Excellent surface finish for condensers & heat exchangers
  • Allows large diameter manufacturing
  • High performance in chloride, acidic, seawater environments

Grades & Standards Available

MaterialGradesStandards
Stainless Steel304/L, 316/L, 321, 347, 310SA249, A269, A312, A358
DuplexS31803 / S32205A790 / A928
Super DuplexS32750 / S32760A790 / A928
Nickel AlloysInconel, Incoloy, Monel, HastelloyB515 / B516 / B626

Applications by Grade & Industry

Material Applications Industries
SS 304/304LCondensers, coolersPharma, food
SS 316/316LHeat exchangers, evaporatorsPetrochemical, marine
SS 321/347Heaters, superheatersRefineries, power plants
SS 310SFurnace tubesSteel & chemical plants
Duplex / Super DuplexDesalination exchangersOffshore, marine
Nickel AlloysHigh-temp exchangersNuclear, oil & gas

EFW Tube Size Range

OD (mm)OD (Inch)WT (mm)Length
6 – 38¼″ – 1½″0.8 – 3.03 – 12 m
38 – 1141½″ – 4½″1.0 – 6.03 – 12 m
114 – 2194½″ – 8″2.0 – 10.06 – 12 m
219 – 5088″ – 20″3.0 – 12.76 – 12 m

Indicative Price List (2025)

MaterialINR/KgUSD/Kg
SS 304/304L₹360 – ₹420$4.30 – $5.00
SS 316/316L₹420 – ₹520$5.00 – $6.25
SS 310S₹650 – ₹860$8.00 – $10.20
Duplex / Super Duplex₹680 – ₹950$8.20 – $11.40
Nickel Alloys₹2,500 – ₹3,800$28 – $42

HSN / HS Code

MaterialHSN Code
Stainless Steel EFW7306.40.00
Nickel Alloy EFW7306.90.90
Duplex / Super Duplex7306.40.00

Testing & Quality Assurance

  • 100% Radiographic Test (RT)
  • Eddy Current Test
  • Hydrostatic Test
  • Ultrasonic Testing
  • Visual & Dimensional Inspection
  • PMI, IGC & ASTM G48 (as required)

Packaging & Export Logistics

  • HDPE moisture protection
  • Plastic end caps
  • Steel strapped bundles
  • Seaworthy wooden cases

Frequently Asked Questions

Q1. What is an EFW pipe?
Electric Fusion Welded pipe with full-penetration arc weld.

Q2. Is EFW better than ERW?
Yes for heat-transfer, thick wall & corrosive service.

Q3. Do you provide 100% RT?
Yes, mandatory for all EFW tubes.

Order Heat-Transfer Grade EFW Tubes Today