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EFW (Electric Fusion Welded) Tubes Manufacturer, Supplier & Exporter – INOX STEEL INDIA

INOX STEEL INDIA is a global manufacturer and supplier of EFW (Electric Fusion Welded) Tubes in Stainless Steel, Duplex, Super Duplex, and Nickel Alloys, engineered specifically for heat-transfer applications, including heat exchangers, condensers, boilers, coolers, reheaters, petrochemical heaters, and pressure processing systems.

Our EFW Tubes are produced in accordance with ASTM A249, ASTM A269, ASTM A312, ASTM A358, ASTM B515/B516/B626, and EN 10217-7, ensuring excellent weld integrity, corrosion resistance, and temperature stability. With advanced fusion welding systems, post-weld heat treatment, and 100% radiography (RT) evaluation, every EFW tube delivers consistent performance under thermal cycling, vibration, and corrosive operating environments.

Used extensively by EPC contractors, fertilizer plants, petrochemical units, thermal power plants, desalination units, and offshore industries, INOX STEEL INDIA is recognized for supplying fully certified, high-accuracy, heat-transfer-grade EFW Tubes to 60+ countries.

Table of Contents

What Is an Electric Fusion Welded (EFW) Tube?

An EFW Tube is a welded tube manufactured using high-voltage electric arc fusion, where the edges of the plate or strip are melted and fused together, creating a full-penetration weld. Unlike ERW (Electric Resistance Welded), EFW uses a fusion arc, enabling:

  • Superior weld penetration
  • Capability to weld thicker materials
  • High corrosion resistance in the weld zone
  • Suitability for high-temperature, high-pressure, and heat-transfer service

EFW tubes are the preferred choice where welded integrity must match or exceed base metal performance.

How EFW Tubes Are Manufactured

  1. Plate/Strip Selection & Edge Preparation: High-grade plates/strips are edge-beveled, cleaned, and prepared for welding.
  2. Forming into Cylinder Shape: Plate/strip is roll-formed with precise alignment of edges for fusion penetration.
  3. Electric Fusion Welding (Core Process): A high-voltage fusion arc melts the plate edges together without pressure.
  4. Post-Weld Heat Treatment (PWHT): Full solution annealing to remove stresses and restore corrosion resistance.
  5. Weld Bead Smoothing / Grinding: Internal and external beads are ground to customer and standard requirements.
  6. Sizing, Rolling & Straightening: Calibrated for exact OD, WT uniformity, and straightness (≤1.5 mm/m).
  7. 100% Radiographic Testing (RT): All weld seams undergo full radiography ensuring structural integrity.
  8. Final Finishing & Passivation: Pickling or bright annealing for smooth heat-transfer flow.

Key Advantages of EFW Tubes

  • Superior weld penetration due to electric fusion.
  • Available in thicker wall sections (better for high-pressure).
  • Ideal for heat-transfer and corrosive fluid service.
  • Weld zone properties match base metal after annealing.
  • Excellent surface finish for condenser & heat exchanger applications.
  • Allows manufacturing of large-diameter tubes unlike ERW.

This process ensures zero weld defects, low thermal stress, and excellent corrosion performance — critical for heat-transfer equipment.

 Grades & Standards Available (Technical Comparison)

EFW Tubes are manufactured in:

  • Stainless Steel: 304/304L, 316/316L, 321, 347, 310S
  • Duplex: S31803 / S32205
  • Super Duplex: S32750 / S32760
  • Nickel Alloys: Inconel 600 / 625, Incoloy 800 / 825, Monel 400, Hastelloy C22/C276

Standards include:

  • ASTM A249, A269, A312 – SS welded heat-transfer tubes
  • ASTM A358 – Thick-wall fusion welded tubes
  • ASTM B515/B516/B626 – Nickel alloy EFW tubing
  • EN 10217-7 – Austenitic/ferritic welded stainless tubes

MASTER TECHNICAL DATA SHEET — EFW (ELECTRIC FUSION WELDED) TUBES

Stainless Steel & Nickel Alloy Welded Tubes for Heat-Transfer Service

Section Parameter Technical Specification
General Product EFW (Electric Fusion Welded) Tubes / Pipes
Manufacturing Method Electric Fusion Welding (High Voltage Arc Fusion)
Application Focus Heat Exchangers • Condensers • Boilers • Pressure Pipelines • Chemical Processing
Weld Type Longitudinal Fusion Weld (Arc Fusion) – No filler metal OR with filler based on standard
Shapes Available Round Tubes (Primary)
Length 3m–12m (Custom up to 15m)
Surface Finish Annealed • Pickled • Bright Annealed • Polished
Applicable Standards ASTM A249ASTM A312ASTM A358ASTM A269ASTM B515/B516/B626EN 10217-7
Material Grades Stainless Steel 304/304L • 316/316L • 310S • 321 • 347 («Heat-Transfer Grades»)
Duplex / Super Duplex S31803 • S32205 • S32750 • S32760 (EFW Equivalent)
Nickel Alloys Inconel 600/625 • Incoloy 800/825 • Monel 400 • Hastelloy C22/C276
Dimensional Range OD 6 mm – 508 mm
Thickness 0.8 mm – 12.70 mm
Length 3m–12m
Tolerance OD ±0.5% • WT ±10% • Straightness 1.5 mm/m
Mechanical Properties – Stainless Steel EFW 304/304L YS 205 MPa • TS 515 MPa • EL 40%
316/316L YS 205 MPa • TS 515 MPa • EL 40%
321/347 YS 205 MPa • TS 515 MPa • EL 40%
310S YS 210 MPa • TS 520 MPa • EL 40%
Mechanical Properties – Nickel Alloy EFW Inconel 600 YS 240 MPa • TS 655 MPa • EL 40%
Inconel 625 YS 445 MPa • TS 965 MPa • EL 30%
Monel 400 YS 170 MPa • TS 480 MPa • EL 35%
Incoloy 800H/HT YS 205 MPa • TS 550 MPa • EL 30%
Hastelloy C22/C276 YS 283–310 MPa • TS 690–760 MPa • EL 40%
Chemical Composition – SS (Typical) 304/304L Cr 18–20 • Ni 8–12 • C ≤0.03–0.08
316/316L Cr 16–18 • Ni 10–14 • Mo 2–3 • C ≤0.03–0.08
321/347 Cr 17–19 • Ni 9–13 • Stabilized (Ti/Nb)
310S Cr 24–26 • Ni 19–22
Chemical Composition – Nickel Alloys Inconel 600 Ni 72 min • Cr 14–17 • Fe 6–10
Inconel 625 Ni 58 min • Cr 20–23 • Mo 8–10 • Nb 3.1–4.1
Hastelloy C22 Ni balance • Cr 20–22 • Mo 12–14
Hastelloy C276 Ni balance • Cr 15–17 • Mo 15–17
Incoloy 825 Ni 38–46 • Cr 19–23 • Mo 2.5–3.5
Weld Characteristics Weld Form Full-penetration fusion weld, uniform bead structure
Weld Quality Equal or superior to base metal (post-weld heat treatment as required)
Weld NDT RT (Radiography) • UT • Eddy Current • Visual • PT
Heat Treatment Bright Annealed • Solution Annealed
Testing & QA Mandatory Hydrostatic • Radiographic (RT) • Eddy Current • UT • Visual & Dimensional
Optional PMI • Intergranular Corrosion (IGC) • Pitting Test (ASTM G48 for Duplex) • Microstructure Analysis
Certification EN 10204 3.1 / 3.2 • ISO 9001 • PED • NACE (For Duplex/Nickel)
Applications Heat-Transfer Use Heat Exchangers • Condensers • Boilers • Heater Tubes • Evaporators
Process Industries Chemical • Petrochemical • Fertilizer • Refinery
Corrosive Environments Seawater • High-chloride • Acidic / alkaline media
High-Temp Service 310S • Inconel 600/625 • Incoloy 800H/HT
End Finishes End Types Plain End • Bevelled End
Surface Protection Pickled • Passivated • Polished
HSN Code Stainless Steel EFW 7306.40.00
Nickel Alloy EFW 7306.90.90

Key Factors to Consider When Selecting EFW Tubes

Choosing the right EFW tube depends on the application, environment, and compliance standards.
Here are the six crucial parameters to evaluate before selection:

01.

Temperature Resistance:

  • 310S & Inconel → 1100°C applications.
  • SS 316/321/347 → Thermal stability in petrochemical service.

02.

Corrosion Resistance:
Select Nickel Alloys for high chloride or Duplex for pitting/crevice resistance.

03.

Pressure & Stress Conditions:
EFW (A358) is suitable for heavy-wall pressure service with uniform properties.

04.

Heat-Transfer Efficiency:
Smooth finishes like bright annealed help maintain efficient thermal conductivity.

05.

Compliance Requirements:
Ensure ASTM, EN, PED, NACE with radiography, PMI, and IGC testing.

06.

End Use Compatibility:
Match thickness, OD, material grade, and finish to heat exchanger design.

Global & Indian Demand for EFW Tubes

India:

  • Petrochemical complexes in Gujarat, Maharashtra, and Tamil Nadu.
  • Fertilizer, refinery, and thermal power plant projects.

Middle East (GCC):

  • High consumption in Saudi Arabia, UAE, and Qatar for desalination and seawater cooling.

Africa:

  • Nigeria, Egypt, South Africa import for boilers and refinery upgradation.

Europe & Americas:

  • Preferred Nickel Alloy EFW tubes for nuclear, chemical, and high-temp heater sectors.

INOX STEEL INDIA maintains ready stock and export logistics with port dispatch from JNPT (Mumbai), Mundra, and Hazira — ensuring timely delivery.

Applications & Technical Specifications by Grade and Standard

EFW Tubes from INOX STEEL INDIA are specifically engineered for applications requiring deep weld penetration, heat-transfer performance, and temperature stability.

Applications by Grade / Type / Industry

Stainless Steel EFW Tubes (ASTM A249 / A269 / A312 / A358)

  • 304 / 304L: Condensers, heat exchangers, food & pharma light processing.
  • 316 / 316L: Shell & tube bundles, evaporators, marine cooling & desalination.
  • 321 / 347: Refinery heaters, superheaters, petrochemical cracking furnaces.
  • 310 / 310S: Furnace tubes, high-temp heater elements up to 1100°C.

Duplex & Nickel Alloy EFW Tubes (ASTM A928 / B515 / B516)

  • Duplex (S31803 / S32205 / S32750): Seawater exchangers, offshore bundles, reactors.
  • Nickel Alloys (Inconel, Monel, Hastelloy): Hydrogen reformers, nuclear heaters, acidic processing.

EFW Tube Size & Dimensional Chart

OD (mm) OD (Inch) Thickness (mm) Length Notes
6 – 38 mm ¼″ – 1½″ 0.8 – 3.0 3m – 12m Heat exchanger tubes
38 – 114 mm 1½″ – 4½″ 1.0 – 6.0 3m – 12m Condenser/heater tubes
114 – 219 mm 4½″ – 8″ 2.0 – 10.0 6m – 12m Pressure service
219 – 508 mm 8″ – 20″ 3.0 – 12.7 6m – 12m Large OD EFW piping

Custom OD & WT combinations available based on A358 & B515/B516.

EFW Tube Price List (Indicative 2025 — INR & USD)

Material / Grade Size Range (OD) Avg. Price INR / kg Approx. USD / kg Typical Use
SS 304 / 304L EFW 6 – 219 mm ₹ 360 – ₹ 420 $ 4.30 – $ 5.00 Condensers / heat exchangers
SS 316 / 316L EFW 6 – 219 mm ₹ 420 – ₹ 520 $ 5.00 – $ 6.25 Marine & chemical service
SS 321 / 347 EFW 12 – 219 mm ₹ 450 – ₹ 600 $ 5.45 – $ 7.20 High-temp heaters
SS 310S EFW 25 – 219 mm ₹ 650 – ₹ 860 $ 8.00 – $ 10.20 High-temperature furnaces
Duplex / Super Duplex EFW 12 – 219 mm ₹ 680 – ₹ 950 $ 8.20 – $ 11.40 Desalination / offshore
Nickel Alloy EFW 6 – 219 mm ₹ 2,500 – ₹ 3,800 $ 28 – $ 42 Extreme corrosion & temperature

Prices depend on origin, thickness, finish, NDT level & project quantity.

HSN / HS CODE (EFW Tubes)

  • HSN 7306.40.00 – Stainless Steel / Duplex EFW Tubes.
  • HSN 7306.90.90 – Nickel Alloy EFW Tubes.

Testing & Quality Assurance

INOX STEEL INDIA conducts full weld integrity testing, ensuring suitability for heat-transfer & pressure duties.

Mandatory Tests:

  1. Radiographic Test (RT) – 100% Weld → Structural integrity check
  2. Eddy Current Test (ECT) → Surface defect detection
  3. Hydrostatic Test → Leak integrity check
  4. Ultrasonic Testing (UT) → Internal defect detection
  5. Visual & Dimensional Inspection → Finish and accuracy
  6. Straightness & Weld Bead Examination

Optional Tests: PMI, IGC test (ASTM A262), Pitting Resistance (ASTM G48), Microstructure, Surface roughness. All dispatched with EN 10204 3.1 / 3.2, ISO 9001, PED 2014/68/EU.

Why Choose INOX STEEL INDIA for EFW Tubes?

Key Advantages Our Clients Rely On:

  1. Complete Fusion Weld Integrity: 100% radiographic testing ensuring weld integrity equal to parent metal.
  2. Solution Annealed: PWHT restores corrosion resistance for exchangers, condensers, and boilers.
  3. Certified Quality: EN 10204 3.1 / 3.2, PED, NACE MR0175, and full RT/PMI reports.
  4. Global Compliance: A249, A269, A312, A358, B515, B516, B626, EN 10217-7.
  5. Large Material Portfolio: SS, Duplex, Super Duplex, Inconel, Monel, and Hastelloy.
  6. High Accuracy: Bright-annealed tubes for smooth flow and improved heat-transfer efficiency.
  7. Global Export Expertise: Regular exports to UAE, Saudi, Qatar, Oman, Nigeria, South Africa, UK, Italy, USA, Brazil.
  8. Competitive Project Pricing: Project-based quotes in INR and USD for EPC and OEM clients.

EFW Tube Supplier near Alankar Cinema, Mumbai — INOX STEEL INDIA

When buyers search for “EFW pipe supplier near me” or “Stainless steel EFW tube dealers in Mumbai”, INOX STEEL INDIA is the preferred supplier due to central Mumbai location, immediate stock availability, on-site inspection, and same-day dispatch in the Mumbai/Pune region.

Industries & Applications We Serve

Industry Key Applications Preferred Grades
Petrochemical & Refinery Heaters · Boilers · Reactors 316L · 321 · 347 · Inconel 600/625
Chemical Processing Heat exchangers · Acid lines 316L · Duplex · Hastelloy
Desalination & Marine Seawater exchangers · Cooling coils Duplex · Super Duplex · 316L
Thermal & Power Plants Superheaters · Reheaters 321 · 347 · 310S
Fertilizer Industry Ammonia heaters · Urea equipment 316L · Incoloy 800H/HT
Offshore & Subsea Corrosive heat-transfer units Duplex · Hastelloy · Inconel

Export Packaging & Logistics

Every EFW tube is export-ready, packed as per international shipping requirements:

  • HDPE moisture protection and Plastic end caps.
  • Steel strapped bundles with marking (Size · Grade · Heat No · Origin).
  • Seaworthy wooden cases for container shipments.
  • Global dispatch via JNPT (Mumbai), Mundra, and Hazira ports.

Contact Our EFW Tube Experts — Instant Technical Support

Our technical team provides guidance from material selection to dimensional optimization. Whether you require 316L EFW tubes for heat exchangers, 310S for high-temperature heaters, or Nickel Alloy EFW for extreme corrosion, we are ready to assist.

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in, steel@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions

ERW uses high-frequency resistance heat, while EFW uses arc fusion.
EFW allows:
deeper penetration
thicker material welding
superior corrosion resistance in weld zone

Seamless is best for high-pressure internal systems.
EFW is superior for heat-transfer, high-temperature, and corrosive applications where welding integrity is crucial.

Yes — EFW is widely used in heat exchangers, boilers, condensers, evaporators, especially in corrosive & high-temperature service.

Yes — Inconel, Monel, Hastelloy, Incoloy in A358/B515/B516/B626 standards.

Absolutely — 100% RT is provided for all EFW welds.

Refinery • Petrochemical • Chemical • Power • Fertilizer • Marine • Offshore.

Order Heat-Transfer Grade EFW Tubes Today

At INOX STEEL INDIA, our EFW Tubes deliver global-standard weld integrity, corrosion resistance, temperature stability, and thermal performance for the most demanding industrial applications.