Contact us now!

+91 9930796690

Home > Forged Bars > Forged Flat Bars

Forged Flat Bars Manufacturer, Supplier & Exporter – Inox Steel India

Inox Steel India is a trusted manufacturer, supplier, and exporter of Forged Flat Bars, supplying precision-forged flat sections in carbon steel, alloy steel, stainless steel, duplex & super duplex stainless steel, nickel alloys, copper alloys, and titanium for critical industrial and structural applications across India, GCC, Middle East, Africa, Europe, and North & South America.

Forged flat bars are specifically engineered for high-load structural members, base plates, machined components, and pressure-related applications, where uniform thickness, superior grain flow, and internal soundness are essential. Compared to rolled flat bars, forged flat bars deliver higher strength, improved fatigue resistance, and better dimensional stability during machining.

At Inox Steel India, forged flat bars are produced using controlled open-die and closed-die forging processes, followed by precise heat treatment to meet ASTM, ASME, EN, and DIN standards.

Table of Contents

What Are Forged Flat Bars?

Forged flat bars are solid rectangular-section metal bars manufactured by hot forging billets under compressive force, resulting in refined grain structure and elimination of internal defects such as porosity and segregation.
Key advantages over hot-rolled flat bars include:

  • Higher load-bearing and bending strength
  • Better grain orientation along the length
  • Superior machining performance for base plates and blocks
  • Improved fatigue and impact resistance

These characteristics make forged flat bars ideal for structural fabrication, pressure equipment, heavy machinery, valve components, and engineered assemblies.

Manufacturing Process Followed at Inox Steel India

  1. Billet Selection: High-quality billets are selected based on the required material grade — carbon steel, alloy steel, stainless steel, duplex, nickel alloy, copper alloy, or titanium.
  2. Hot Forging: Billets are forged into flat sections using open-die or closed-die forging, ensuring uniform width, thickness, and directional grain flow.
  3. Heat Treatment: Forged flat bars are heat-treated as per material requirements: Normalizing / Quenched & Tempered (carbon & alloy steel) | Solution Annealed (stainless, duplex & nickel alloys) | Annealed / Stress Relieved (copper alloys & titanium).
  4. Rough Machining (Optional): Forged flat bars can be supplied in rough-machined condition to reduce CNC machining time.
  5. Inspection & Testing: Each forged flat bar undergoes UT, MPI, PMI, mechanical testing, and dimensional inspection before dispatch.

Key Advantages of Forged Flat Bars

  • High bending and compressive strength
  • Uniform rectangular geometry for precision machining
  • Excellent dimensional stability under load
  • Reliable performance in structural and pressure applications
  • Reduced risk of internal defects
  • Long service life in demanding environments

Material-Wise Overview & Selection Guidance

  • Carbon Steel Forged Flat Bars – Base plates, structural supports, pressure parts
  • Alloy Steel Forged Flat Bars – High-strength machine components and supports
  • Stainless Steel Forged Flat Bars – Corrosion-resistant structural and process equipment
  • Duplex & Super Duplex Forged Flat Bars – Offshore platforms and marine structures
  • Nickel Alloy Forged Flat Bars – High-temperature and chemical service
  • Copper Alloy Forged Flat Bars – Electrical, marine, and heat-transfer applications
  • Titanium Forged Flat Bars – Aerospace, defence, and lightweight structural systems

Master Technical Datasheet – Forged Flat Bars

Manufacturer, Supplier & Exporter – Inox Steel India

Parameter Forged Flat Bars
Product Form Solid Forged Flat Bars
Manufacturing Process Open Die Forging / Closed Die Forging
Materials Available Carbon Steel · Alloy Steel · Stainless Steel · Duplex & Super Duplex · Nickel Alloys · Copper Alloys · Titanium
Common Grades A105, A350 LF2, C45 · EN19, EN24, F22, F91 · 304, 316, 321, 347, 410 · S31803, S32750 · Inconel 625, Monel 400 · CuNi 90/10, CuZn · Titanium Gr 2, Gr 5
Standards ASTM · ASME · EN · DIN
Supply Condition As Forged · Normalized · Quenched & Tempered · Solution Annealed · Annealed
Width Range 40 mm – 1000 mm
Thickness Range 20 mm – 400 mm
Length Random Lengths / Custom Cut Lengths
Surface Condition As Forged / Rough Machined
Yield Strength As per material grade
Tensile Strength As per material grade
Heat Treatment Options Normalizing · Q&T · Solution Annealing · Stress Relieving
Machinability Good to Excellent (grade dependent)
Testing Performed UT · MPI · PMI · Mechanical Tests
Inspection Standard ASTM / ASME / EN
Certification EN 10204 3.1 / 3.2
Typical End Use Base Plates · Structural Members · Valve & Machine Parts
HS / HSN Code 7228 / 7222 / 8108 / 7407 (material dependent)

📌 This Master Datasheet applies to all Forged Flat Bars supplied by Inox Steel India across materials and grades.

Global & Indian Demand Insight

In India, forged flat bars are widely used in EPC fabrication, power plants, refineries, heavy engineering, and infrastructure projects, especially across Mumbai, Gujarat, Chennai, and major industrial corridors.

GCC & Middle East: Structural and pressure equipment
Africa: Power, marine, and mining infrastructure
Europe: Industrial fabrication and engineered assemblies
Americas: Energy, aerospace, and heavy machinery

Inox Steel India supports global demand with ready inventory and export dispatch via JNPT, Mundra, and Hazira ports.

Forged Flat Bars – Applications, Sizes, Pricing & Quality

Forged Flat Bars supplied by Inox Steel India are engineered for structural, load-bearing, and machining-intensive applications where uniform thickness, internal soundness, and mechanical reliability are essential. Material and heat-treatment selection is done based on load conditions, service environment, temperature, and fabrication requirements, ensuring dependable performance in demanding industries.

Applications by Material & Industry

Carbon Steel Forged Flat Bars

Service Focus: Structural strength and pressure-bearing parts
Typical Applications:

  • Base plates and structural supports
  • Pressure vessel components
  • Valve and pump mounting plates
  • Heavy fabrication frames

Industries Served: Oil & Gas | Power Plants | EPC Projects | Infrastructure

Alloy Steel Forged Flat Bars

Service Focus: High strength and fatigue resistance
Typical Applications:

  • Machine beds and support plates
  • High-load mechanical components
  • Power transmission and turbine supports

Industries Served: Power & Energy | Heavy Machinery | Automotive | OEM Manufacturing

Stainless Steel Forged Flat Bars

Service Focus: Corrosion resistance and hygiene
Typical Applications:

  • Process equipment supports
  • Chemical and pharmaceutical machinery
  • Food-grade structural components

Industries Served: Chemical | Pharma | Food & Dairy | Marine

Duplex & Super Duplex Forged Flat Bars

Service Focus: High strength with chloride resistance
Typical Applications:

  • Offshore structural plates
  • Marine and subsea equipment supports
  • High-pressure valve and pump bases

Industries Served: Offshore Oil & Gas | Marine | Desalination | Energy

Nickel Alloy Forged Flat Bars

Service Focus: Extreme temperature and corrosion resistance
Typical Applications:

  • Chemical reactor support plates
  • High-temperature equipment bases
  • Offshore and subsea assemblies

Industries Served: Aerospace | Offshore | Chemical Processing | Power

Copper Alloy Forged Flat Bars

Service Focus: Conductivity and marine resistance
Typical Applications:

  • Electrical grounding plates
  • Marine hardware and fittings
  • Heat exchanger support components

Industries Served: Electrical | Marine | HVAC | General Engineering

Titanium Forged Flat Bars

Service Focus: Lightweight with high strength
Typical Applications:

  • Aerospace structural plates
  • Defence equipment supports
  • Offshore and chemical plant structures

Industries Served: Aerospace | Defence | Offshore | Advanced Engineering

Size & Dimensional Range

Inox Steel India supplies forged flat bars in standard and custom-engineered dimensions, suitable for rough machining or precision CNC fabrication.

Form Size Range
Forged Flat Bars – Width 40 mm – 1000 mm
Forged Flat Bars – Thickness 20 mm – 400 mm
Length Random / Custom Cut Lengths
Surface Finish As Forged / Rough Machined

Large widths, heavy thicknesses, and near-net forgings available on request.

Forged Flat Bars – Indicative Price Range (2025)

Material Category Price Range (INR / Kg) Price Range (USD / Kg) Remarks
Carbon Steel ₹ 95 – ₹ 160 $ 1.15 – $ 1.90 Structural & pressure
Alloy Steel ₹ 160 – ₹ 420 $ 1.95 – $ 5.05 High-strength grades
Stainless Steel ₹ 260 – ₹ 520 $ 3.10 – $ 6.25 Corrosion-resistant
Duplex / Super Duplex ₹ 420 – ₹ 850 $ 5.05 – $ 10.25 Offshore-grade
Nickel Alloys ₹ 1,600 – ₹ 3,200 $ 19.00 – $ 38.00 Extreme service
Copper Alloys ₹ 650 – ₹ 1,800 $ 7.80 – $ 21.50 Electrical & marine
Titanium ₹ 1,800 – ₹ 4,500 $ 21.50 – $ 54.00 Aerospace-grade

Prices vary based on grade, size, heat treatment, testing, machining, and order quantity.

HS / HSN Code – Forged Flat Bars

  • HSN Code: 7228 / 7222 / 8108 / 7407 (Material dependent; final classification based on supplied condition)

Testing & Quality Assurance

Each forged flat bar supplied by Inox Steel India undergoes stringent quality inspection to ensure safety and performance.

Standard Tests Conducted:

  • Ultrasonic Testing (UT)
  • Magnetic Particle Inspection (MPI – steel grades)
  • Positive Material Identification (PMI)
  • Tensile, Yield & Elongation Tests
  • Hardness Testing
  • Dimensional & Visual Inspection
Optional Third-Party Inspection:

  • SGS · TUV · BV · DNV · Lloyd’s

All products are supplied with EN 10204 3.1 / 3.2 Mill Test Certificates.

Packaging & Export Readiness

  • Anti-rust / VCI protected packing
  • Heat number & grade marking on each bar
  • Wooden pallets / steel crates
  • Export-grade packaging for overseas shipment

Ports of Dispatch: JNPT (Mumbai) · Mundra · Hazira

Why Choose Inox Steel India for Forged Flat Bars?

Inox Steel India is a trusted manufacturer, supplier, and exporter of forged flat bars, delivering precision-forged flat sections for structural, pressure, and machining-intensive applications across global industries.

Our key strengths include:

  1. Multi-material forging capability (steel, alloys, non-ferrous & titanium)
  2. Approved forging partners with strict metallurgical controls
  3. Capability to supply wide and thick flat forgings
  4. Custom cut lengths and rough-machined supply options
  5. Compliance with ASTM, ASME, EN & DIN standards
  6. EN 10204 3.1 / 3.2 certification with full traceability
  7. Proven domestic and international project execution

We focus on supplying dimensionally stable, internally sound forged flat bars that deliver long service life under heavy loads.

Industries & Applications Served

Industry Application Material Preference
Oil & Gas Base plates, pressure supports Carbon / Alloy / Duplex
Power & Energy Structural supports, turbine bases Alloy Steel / Nickel Alloy
Marine & Offshore Structural plates, equipment bases Duplex / Copper Alloy
Chemical & Petrochemical Process equipment supports Stainless / Duplex
Aerospace & Defence Structural flat sections Titanium / Nickel Alloy
Automotive & OEM Machine bases, fixtures Alloy Steel
EPC Projects Fabricated & machined flats All Materials

Export Packaging & Logistics

  • Anti-rust / VCI protective wrapping
  • Heat-wise, grade-wise marking on each forged flat bar
  • Heavy-duty wooden pallets or steel crates
  • Container-safe packaging for international shipments

Regular Export Destinations: UAE · Saudi Arabia · Oman · Qatar · Nigeria · South Africa · Germany · Italy · UK · USA · Brazil

Get Quote – Talk to Forged Flat Bar Experts

Whether your requirement is carbon steel forged flat bars for structural use,
alloy steel for high-strength machine supports, or
duplex, nickel alloy, or titanium forged flat bars for critical applications,
our technical team will assist you with grade selection, sizing, testing, and delivery planning.

Inox Steel India

52-A, Mulji Thackersi Bldg, Islampura Street, Shop No. 10, Near Alankar Cinema, Mumbai – 400 004

Email

alloy@inoxsteelindia.in, steel@inoxsteelindia.in

Phone

+91 9930796690

Frequently Asked Questions (FAQs)

Normalized, annealed, and quenched & tempered conditions are available based on grade and application.

 

Yes. Forged flat bars are widely used in pressure parts, oil & gas equipment, and power plant components.

 

Yes. Custom forging as per approved drawings, sizes, and weight is available.

 

Yes. We regularly export forged flat bars for EPC, offshore, and heavy engineering projects worldwide.

Inox Steel India is a leading manufacturer & exporter of Forged Flat Bars in carbon steel, alloy steel, stainless steel, duplex, nickel alloys, copper alloys & titanium. Supplying global industries.