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Forged Flat Bars

Forged Flat Bars Manufacturer in India

Carbon Steel Β· Alloy Steel Β· Stainless Steel Β· Duplex | Supplier & Exporter

Inox Steel India is a reliable manufacturer, supplier, and exporter of forged flat bars in India, supplying high-integrity carbon steel, alloy steel, stainless steel, and duplex forged flat bars for critical, load-bearing, and pressure-related applications.

Our forged flat bars are produced using open-die forging and hammer forging processes, where metal is shaped under high compressive forces. This process refines the grain structure, eliminates internal porosity, and significantly improves mechanical strength, impact resistance, and fatigue life compared to rolled products.

Buyers searching for forged flat bars, heavy-duty flat bars, forged steel flat bar manufacturers in India, or ASTM A105 / EN19 / EN24 forged flat bars rely on Inox Steel India for metallurgical reliability, certified supply, and project-grade consistency.

Table of Contents

πŸ” What Are Forged Flat Bars?

Forged flat bars are solid rectangular bars manufactured by plastically deforming heated steel billets or ingots using forging hammers or presses. Unlike hot rolled flat bars, forging aligns the grain flow along the shape of the bar, resulting in superior internal structure and directional strength.

Key differences from rolled flat bars:

  • Higher impact toughness
  • Better fatigue resistance
  • Improved load-bearing capability
  • Reduced risk of internal defects

Because of these properties, forged flat bars are selected for critical components where failure is not acceptable.

⭐ Key Advantages of Forged Flat Bars

βœ” Refined and directional grain structure
βœ” Superior strength and toughness
βœ” Excellent fatigue and shock resistance
βœ” Higher reliability than rolled flat bars
βœ” Suitable for heat treatment (QT / Normalized)
βœ” Ideal for heavy-duty and pressure applications

FORGED FLAT BARS – MASTER TABLE

Parameter Complete Specification
Product Name Forged Flat Bars
Product Form Forged Flat / Rectangular Solid Bars
Manufacturing Process Open Die Forging / Hammer Forging
Base Raw Material Billets / Ingots
Material Options Carbon Steel, Alloy Steel, Stainless Steel, Duplex, Nickel Alloy
Common Grades IS 2062, EN8, EN9, EN19, EN24, ASTM A105, SS 304/316, Duplex 2205
Applicable Standards ASTM A105, ASTM A182, ASTM A276, EN 10222
Surface Finish As Forged / Rough Machined
Edge Condition Forged Edges / Machined Edges
Supply Condition Forged + Heat Treated
Heat Treatment Normalized / Annealed / Quenched & Tempered
Density ~7.85 g/cmΒ³ (CS & Alloy), ~8.0 g/cmΒ³ (SS)
Tensile Strength 480 – 950 MPa (Grade Dependent)
Yield Strength 280 – 720 MPa
Elongation β‰₯ 14 – 25%
Hardness 140 – 320 HB
Grain Structure Refined & Directional (Forged)
Impact Toughness High
Fatigue Resistance Excellent
Weldability Good (Grade Dependent)
Machinability Good (Post Heat-Treatment)
Width Range 25 mm – 500 mm
Thickness Range 10 mm – 200 mm
Length Options Random Length, Custom Forged Lengths
Dimensional Tolerance As per Forging Standards / Drawing
Approx Weight Reference As per Forged Flat Bar Weight Chart
Typical Applications Heavy-Duty Components, Pressure Parts
Industries Served Oil & Gas, Power, Heavy Engineering, Defence
Forged Flat Bar Price β‚Ή120 – β‚Ή420 per kg (Material & Size Dependent)
Price Basis Ex-Mumbai / Ex-Works India (Indicative)
HSN / HS Code 7224 / 7228 (Material Dependent)
Testing Performed Chemical, Mechanical, UT, Impact (Charpy)
Certification EN 10204 3.1 / 3.2
Third-Party Inspection SGS, BV, TUV, DNV (On Request)
Packaging Wooden Pallets, Export Crates
Dispatch Ports JNPT (Mumbai), Mundra, Hazira
Domestic Supply Mumbai, Navi Mumbai, Pune, Ahmedabad, PAN India
Export Markets GCC, Middle East, Europe, Africa, Americas

🧭 Forged Flat Bars vs Rolled Flat Bars

Understanding the difference helps engineers and buyers choose correctly:

  • Forged Flat Bars
    Used for pressure components, shafts, heavy supports, oil & gas equipment, and critical engineering parts where strength and toughness are essential.
  • Hot Rolled / Bright Flat Bars
    Used for general fabrication and machining, where extreme mechanical performance is not required.

Inox Steel India supports EPC contractors and OEMs in selecting forged vs rolled flat bars based on stress, safety factors, and service conditions.

🌍 Demand & Usage – India and Global Markets

In India, forged flat bars are widely used across Mumbai, Pune, Vadodara, Chennai, and Hyderabad, driven by oil & gas projects, power plants, refineries, and heavy engineering sectors.

Globally, forged flat bars are exported to GCC countries, Europe, Africa, and North America, especially for pressure equipment, offshore structures, and heavy machinery.

With dispatch from JNPT (Mumbai), Mundra, and Hazira ports, Inox Steel India ensures project-ready supply, inspection compliance, and on-time delivery.

🏭 Applications of Forged Flat Bars

Forged flat bars supplied by Inox Steel India are used in high-stress, high-load, and safety-critical applications, where rolled products are not sufficient.

Industry Segment Typical Applications
Oil & Gas Pressure components, skids, structural supports
Power Plants Turbine parts, boiler supports, base plates
Heavy Engineering Forged frames, machine supports
Defence & Aerospace High-strength structural components
Marine & Offshore Load-bearing parts, offshore equipment
Mining & Cement Wear-resistant heavy-duty components

Forged flat bars are preferred where impact resistance, fatigue life, and metallurgical integrity are mandatory.

πŸ“ Forged Flat Bar Sizes

Inox Steel India supplies forged flat bars in large cross-sections and custom forged dimensions, suitable for heavy engineering and EPC projects.

Standard Size Range:

  • Width: 25 mm – 500 mm
  • Thickness: 10 mm – 200 mm
  • Length: Random Length / Custom Forged Lengths

πŸ“ Custom forging as per drawing & weight requirement available

βš–οΈ Forged Flat Bar Weight Reference (Indicative)

Size (mm) Approx. Weight (kg/m)*
50 Γ— 20 7.85
75 Γ— 25 14.71
100 Γ— 30 23.55
150 Γ— 40 47.10
200 Γ— 50 78.50

*Calculated at steel density ~7.85 g/cmΒ³
πŸ“₯ Forged Flat Bar Weight Chart available on request

πŸ’° Forged Flat Bar Price (Indicative – India)

Pricing depends on material grade, forging size, heat treatment, testing, and quantity.

Material Type Price INR / Kg
Carbon Steel Forged Flat Bars β‚Ή120 – β‚Ή180
Alloy Steel Forged Flat Bars β‚Ή180 – β‚Ή320
Stainless Steel Forged Flat Bars β‚Ή260 – β‚Ή420

🧾 Prices are Ex-Mumbai / Ex-Works India and vary based on forging weight & inspection requirements.

πŸ”’ HSN / HS Code – Forged Flat Bars

  • HSN Code:
    • 7224 – Alloy Steel Forgings
    • 7228 – Other Alloy / Special Steel Forgings

Applicable for domestic invoicing and international export documentation.

πŸ§ͺ Testing & Quality Assurance

Forged flat bars undergo advanced inspection and testing to ensure suitability for critical service:

  • Chemical Composition Analysis
  • Tensile & Yield Strength Testing
  • Impact Testing (Charpy V-Notch)
  • Ultrasonic Testing (UT)
  • Dimensional & Visual Inspection

πŸ“„ Certification supplied: EN 10204 3.1 / 3.2
πŸ” Third-party inspection: SGS / BV / TUV / DNV (on request)

πŸ† Why Choose Inox Steel India for Forged Flat Bars?

Forged flat bars are used in critical, safety-sensitive applications where material failure is not an option. Buyers therefore demand forging integrity, correct heat treatment, inspection compliance, and full traceability β€” all of which Inox Steel India delivers consistently.

Key Advantages:

βœ… Open-die forged flat bars with refined grain structure
βœ… Carbon steel, alloy steel, stainless steel & duplex forged grades
βœ… Supplied in normalized / annealed / quenched & tempered condition
βœ… EN 10204 3.1 / 3.2 certification with full traceability
βœ… Advanced testing including UT & Impact (Charpy)
βœ… Third-party inspection: SGS / BV / TUV / DNV
βœ… Competitive forged flat bar pricing
βœ… Strong project & export logistics capability

Our forged flat bars are engineered for maximum strength, fatigue resistance, and long-term reliability in demanding environments.

Normalized, annealed, and quenched & tempered conditions are available based on grade and application.

 

Yes. Forged flat bars are widely used in pressure parts, oil & gas equipment, and power plant components.

 

Yes. Custom forging as per approved drawings, sizes, and weight is available.

 

Yes. We regularly export forged flat bars for EPC, offshore, and heavy engineering projects worldwide.