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Spiral Welded Tubes

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Spiral Welded Tubes (HSAW Pipes) Manufacturer, Supplier & Exporter – INOX STEEL INDIA

INOX STEEL INDIA is a leading manufacturer and exporter of Spiral Welded Tubes, also known as HSAW (Helical Submerged Arc Welded) Pipes, engineered for large-diameter, high-strength applications where long-distance fluid transportation or heavy structural loading is required.

Produced using a helical forming and submerged arc welding process, Spiral Welded Tubes are the preferred solution for water transmission pipelines, oil & gas pipelines (API 5L), structural piling & foundation systems, marine & offshore tubulars, penstocks for hydropower projects, sewerage & industrial effluent lines, and casing pipes for construction & drilling.

With diameters ranging from 400 mm to 3000+ mm, INOX STEEL INDIA supplies spiral welded pipes for large infrastructure projects across India, Middle East, Africa, Europe, and South America, backed by ISO, EN 10204, and API 5L certification.

What Are Spiral Welded Pipes?

Spiral Welded Pipes are manufactured by forming a steel coil into a helical shape and welding the adjoining edges using submerged arc welding (internal + external) to produce a high-strength, long-length, large-diameter pipe.

Also Known As

  • Spiral Weld Pipe
  • Spiral Submerged Arc Welded Pipe (SSAW)
  • Helical SAW Pipe
  • HSAW Pipe
  • Spiral Welded Steel Pipe

Their helical welding structure allows for superior flexibility in diameter and thickness, making them ideal for large-diameter pipeline construction.

How Spiral Welded Pipes Are Manufactured (Step-by-Step — INOX Style)

1. Coil Preparation & Edge Milling

High-quality steel coils (IS 2062 / API 5L) are uncoiled, leveled, and edge-milled for perfect welding fit-up.

2. Helical Forming (Spiral Pipe Mill)

The coil is fed at a specific angle, creating a continuous helical seam—allowing production of any diameter independent of coil width.

3. Internal Submerged Arc Welding (i-SAW)

The inside seam is welded with deep penetration to ensure weld strength equal to or greater than the pipe body.

4. External Submerged Arc Welding (e-SAW)

The outside seam is welded to complete the full-penetration joint, providing exceptional structural integrity.

5. Expanding & Sizing

  • Reduce residual stresses
  • Ensure roundness
  • Improve dimensional accuracy

6. Non-Destructive Testing (NDT)

  • Ultrasonic Testing (UT)
  • Radiography (RT)
  • Weld bead inspection

7. Hydrostatic Testing

Pipes are tested under high pressure to verify safety for water and oil/gas transmission.

8. End Bevelling / Fabrication

  • Bevel ends
  • Plain ends
  • Welded flanges
  • Pile shoes

9. Coating / Lining

  • 3LPE / 3LPP
  • FBE coating
  • Bitumen
  • Cement mortar lining
  • Epoxy internal coating

Key Advantages of Spiral Welded Pipes (Compared to ERW & LSAW)

  • Large diameter capability (400–3000+ mm)
  • Cost-effective for long-length projects
  • Double-sided SAW welding
  • Excellent uniform strength
  • High production efficiency
  • Flexible diameter selection
  • Ideal for coatings & linings

Spiral Welded Pipe vs ERW Pipe

Feature Spiral Welded (HSAW) ERW
Diameter Range400–3000 mmUp to ~600 mm
Wall ThicknessUp to 25.4 mmLimited
Seam TypeHelicalLongitudinal
Weld MethodSAW (internal + external)HF-ERW
ApplicationsWater, oil & gas, pilingStructural, low-pressure
CostEconomical for large ODCostly for large OD

Applications Across Industries

Water Transmission & Irrigation

Large-diameter pipelines for drinking water, raw water, and irrigation networks.

Oil & Gas Pipelines

API 5L X42–X60 grades for crude & gas transport.

Structural Piling & Foundations

Piles used in bridges, ports, harbors, marine piling and high-rise foundations.

Hydropower Penstocks

Thick-wall spiral tubes for high-pressure water transmission.

Sewerage & Wastewater Systems

Cement-lined or epoxy-coated pipes for corrosive effluent.

Industrial Slurry Lines

High-strength pipes for abrasive slurry movement.

Size Range & Dimensional Chart

OD (mm) WT (mm) Length Typical Application
400 – 6104 – 106–18 mWater / structural
610 – 9145 – 146–18 mWater / oil & gas
914 – 14206 – 186–18 mTransmission mains
1420 – 20008 – 226–18 mPenstocks
2000 – 300010 – 25.46–25 mMarine piles

Coating & Lining Options

TypeUse Case
3LPE / 3LPPBuried pipelines
FBEOil & gas, water
BitumenAbove-ground lines
Cement MortarWater & sewer pipelines
Epoxy LiningPotable water

Indicative Price List (2025)

Product OD Range WT Range INR/kg USD/kg
MS Spiral Pipe (IS 3589)400–9145–12₹68 – ₹88$1.00 – $1.25
API 5L Gr B400–14206–18₹75 – ₹105$1.10 – $1.45
API 5L X52/X60400–20008–22₹88 – ₹130$1.30 – $1.80
ASTM A252 Piles400–25008–25.4₹80 – ₹135$1.20 – $1.90

Testing & Quality Assurance

  • Hydrostatic testing
  • Ultrasonic testing (UT)
  • Radiographic testing (RT)
  • Visual & dimensional inspection
  • Impact & bend tests (as required)

Packaging & Export Readiness

  • HDPE / LDPE wrapping
  • Steel strapping
  • Wooden saddles
  • End caps (if required)

Frequently Asked Questions (FAQs)

Q1. What is a spiral welded pipe used for?
Water transmission, oil & gas, piling, hydropower & sewer lines.

Q2. Which is better — spiral or ERW?
Spiral is better for large diameters.

Q3. What coatings are available?
3LPE, FBE, bitumen, epoxy, cement lining.

Contact INOX STEEL INDIA for Spiral Welded Pipes